Check valve assembly for a drain pump assembly of a dishwasher appliance

Patent metadata

Field	Value
Publication number	US-10646097-B2
Application number	US-201815877539-A
Country	US
Kind code	B2
Filing date	Jan 23, 2018
Priority date	Jan 23, 2018
Publication date	May 12, 2020
Grant date	May 12, 2020

Abstract

A dishwasher appliance includes a drain basin defined at a bottom of a sump of the dishwasher. The drain basin defines a discharge port and a drain pump is in fluid communication with the discharge port for selectively urging a flow of wash fluid through the discharge port to an external drain during a drain cycle. A check valve assembly includes a check valve removably positioned over the discharge port between the drain pump and the drain basin and a positioning arm attached to the check valve for positioning and locking the check valve in place.

First claim

What is claimed is:

1. A dishwasher appliance defining a vertical direction, the dishwasher appliance comprising:
a wash tub that defines a wash chamber;
a sump for collecting wash fluid;
a drain basin defined at a bottom of the sump, the drain basin defining a discharge port;
a drain pump in fluid communication with the discharge port for selectively urging a flow of wash fluid through the discharge port to an external drain during a drain cycle; and
a check valve assembly comprising:
a check valve removably positioned over the discharge port between the drain pump and the drain basin; and
a positioning arm attached to the check valve for positioning and locking the check valve in place, the positioning arm extending away from the drain basin along the vertical direction toward a top of the sump.

2. The dishwasher appliance of claim 1 , wherein the positioning arm is injection molded from a first material and the check valve is overmolded onto the positioning arm using a second material.

3. The dishwasher appliance of claim 2 , wherein the first material is plastic and the second material is silicone.

4. The dishwasher appliance of claim 1 , wherein the sump defines a slot above the discharge port, the check valve extending through the slot into position adjacent the discharge port.

5. The dishwasher appliance of claim 4 , wherein the check valve assembly further comprises an auxiliary sealing surface that forms a fluid seal with the slot to prevent wash fluid from passing through slot.

6. The dishwasher appliance of claim 1 , wherein the dishwasher appliance further comprises a fine filter that locks the check valve assembly in place when installed.

7. The dishwasher appliance of claim 6 , wherein the sump defines a shoulder that surrounds the drain basin at a top of the drain basin, and wherein the fine filter is seated on the shoulder to lock the positioning arm and the check valve in place.

8. The dishwasher appliance of claim 7 , wherein the sump defines one or more tapered locking ribs for locking the fine filter in place when the fine filter is seated on the shoulder and rotated.

9. The dishwasher appliance of claim 1 , wherein the sump defines a sump wall and a recessed slot defined in the sump wall for receiving the positioning arm.

10. The dishwasher appliance of claim 1 , wherein the discharge port defines a sealing surface facing toward the drain pump, the check valve configured for engaging and creating a fluid seal with the sealing surface.

11. The dishwasher appliance of claim 10 , wherein the check valve is a resilient flap that pivots open when wash fluid is moving from the drain basin to the drain pump, but which is forced closed when wash fluid tries to enter the drain basin.

12. The dishwasher appliance of claim 11 , wherein the resilient flap is oriented vertically in a closed position.

13. The dishwasher appliance of claim 1 , wherein the check valve is positioned upstream of the drain pump such that the drain pump is positioned between the check valve and a drain hose.

14. The dishwasher appliance of claim 1 , wherein the drain pump comprises a drain volute, and wherein the check valve is positioned at a bottom of the drain volute along the vertical direction.

15. The dishwasher appliance of claim 1 , wherein the positioning arm extends vertically outside of the drain basin and the sump.

16. The dishwasher appliance of claim 1 , wherein the drain basin further defines a soil management fin, the soil management fin extending from a bottom wall upward along the vertical direction and being positioned upstream of the discharge port.

17. The dishwasher appliance of claim 1 , wherein a bottom wall of the drain basin defines a recessed trough such that the discharge port is defined at least in part below the bottom wall of the drain basin.

18. A drain pump assembly for a dishwasher appliance, the drain pump assembly comprising:
a drain basin defined at a bottom of a sump of the dishwasher appliance, the drain basin defining a discharge port;
a drain pump in fluid communication with the discharge port for selectively urging a flow of wash fluid through the discharge port;
a check valve removably positioned over the discharge port between the drain pump and the drain basin; and
a positioning arm attached to the check valve for positioning and locking the check valve in place, the positioning arm extending away from the drain basin along a vertical direction toward a top of the sump.

19. The drain pump assembly of claim 18 , wherein the sump defines a slot above the discharge port, the check valve extending through the slot into position adjacent the discharge port, and wherein the check valve defines an auxiliary sealing surface that forms a fluid seal with the slot to prevent wash fluid from passing through slot.

20. The drain pump assembly of claim 18 , wherein the sump defines a shoulder that surrounds the drain basin at a top of the drain basin, and wherein the dishwasher appliance further comprises a fine filter that locks the check valve assembly in place when installed.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Durham Kyle Edward
• Fryman Mark Thomas

Classifications

• A47L15/4223 Primary

  Devices for water discharge, e.g. devices to prevent siphoning, non-return valves · CPC title

• A47L15/0086

  In-sink dishwashers · CPC title

• A47L15/4217 Primary

  Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops · CPC title

• A47L2501/01

  Water supply, e.g. opening or closure of the water inlet valve · CPC title

• A47L15/4225

  Arrangements or adaption of recirculation or discharge pumps · CPC title