Direct-current cable, composition and method of manufacturing direct-current cable

Patent metadata

Field	Value
Publication number	US-10643763-B2
Application number	US-201615531104-A
Country	US
Kind code	B2
Filing date	Aug 5, 2016
Priority date	Aug 10, 2015
Publication date	May 5, 2020
Grant date	May 5, 2020

Abstract

The direct-current cable includes a conductive portion; and an insulating layer covering an outer periphery of the conductive portion, the insulating layer containing cross-linked base resin and inorganic filler, the base resin containing polyethylene, a BET specific surface area of the inorganic filler being greater than or equal to 5 m 2 /g and less than or equal to 150 m 2 /g, and a mean volume diameter of the inorganic filler being less than or equal to 1.0 μm, the mass ratio of the inorganic filler with respect to the base resin being greater than or equal to 0.001 and less than or equal to 0.05, and the cross-linked base resin being cross-linked by a cross-linking agent containing organic peroxide.

First claim

What is claimed is:

1. A direct-current cable comprising:
a conductive portion; and
an insulating layer covering an outer periphery of the conductive portion,
the insulating layer containing cross-linked base resin and inorganic filler consisting of only magnesium oxide powder,
the base resin containing polyethylene,
a BET specific surface area of the magnesium oxide powder being greater than or equal to 50 m 2 /g and less than or equal to 150 m 2 /g, and a mean volume diameter of the magnesium oxide powder being greater than or equal to 0.05 μm and less than or equal to 1.0 μm,
the mass ratio of the inorganic filler with respect to the base resin being greater than or equal to 0.001 and less than or equal to 0.05,
the cross-linked base resin being cross-linked by a cross-linking agent containing organic peroxide,
wherein a surface of the magnesium oxide powder is treated by a silane coupling agent, and
wherein the cross-linking agent is 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane.

2. The direct-current cable according to claim 1 ,
wherein the base resin further contains copolymer of ethylene and polar monomer or polyethylene-graft-maleic anhydride, and
wherein the mass ratio of the copolymer of ethylene and polar monomer or the polyethylene-graft-maleic anhydride with respect to the polyethylene is less than or equal to 1/9.

3. A composition comprising: base resin, inorganic filler and a cross-linking agent,
the inorganic filler consisting of only magnesium oxide powder,
the base resin containing polyethylene,
a BET specific surface area of the magnesium oxide powder being greater than or equal to 50 m 2 /g and less than or equal to 150 m 2 /g, and a mean volume diameter of the magnesium oxide powder being greater than or equal to 0.05 μm and less than or equal to 1.0 μm,
the mass ratio of the magnesium oxide powder with respect to the base resin being greater than or equal to 0.001 and less than or equal to 0.05,
the cross-linking agent containing organic peroxide,
wherein a surface of the magnesium oxide powder is treated by a silane coupling agent, and
wherein the cross-linking agent is 2,5-dimethyl-2,5-bis(t-butylperoxy)hexane.

4. The composition according to claim 3 ,
wherein the base resin further contains copolymer of ethylene and polar monomer or polyethylene-graft-maleic anhydride, and
wherein the mass ratio of the copolymer of ethylene and polar monomer or the polyethylene-graft-maleic anhydride with respect to the polyethylene is less than or equal to 1/9.

5. A method of manufacturing a direct-current cable in which an outer periphery of a conductive portion is covered by an insulating layer, comprising:
manufacturing an extrusion molded material by extrusion molding the composition as claimed in claim 3 to cover an outer periphery of the conductive portion; and
forming the insulating layer by heating the extrusion molded material at a predetermined temperature to cross link the base resin.

6. The direct-current cable according to claim 1 , wherein the base resin further contains polyethylene-graft-maleic anhydride and the mass ratio of the polyethylene-graft-maleic anhydride with respect to the polyethylene is less than or equal to 5/95.

7. The composition according to claim 3 , wherein the base resin further contains polyethylene-graft-maleic anhydride and the mass ratio of the polyethylene-graft-maleic anhydride with respect to the polyethylene is less than or equal to 5/95.

Assignees

• Sumitomo Electric Industries

Inventors

• Yamazaki Takanori
• Murata Yoshinao
• Katayama Tomohiko

Classifications

• H01B7/0275

  comprising one or more extruded layers of insulation · CPC title

• C08K9/06

  with silicon-containing compounds · CPC title

• B29K2507/04

  Carbon · CPC title

• C08K2003/222

  Magnesia, i.e. magnesium oxide · CPC title

• C08L23/0869

  with unsaturated acids, e.g. [meth]acrylic acid; with unsaturated esters, e.g. [meth]acrylic acid esters · CPC title