Method and apparatus for a precision position sensor

Patent metadata

Field	Value
Publication number	US-10641597-B2
Application number	US-201815902133-A
Country	US
Kind code	B2
Filing date	Feb 22, 2018
Priority date	Feb 22, 2018
Publication date	May 5, 2020
Grant date	May 5, 2020

Abstract

A method and system to measure a parameter associated with a component, device, or system with a specified accuracy, including: providing one or more sensors operably disposed to detect the parameter; obtaining a coarse measurement of the parameter within a first range using the one or more sensors, wherein the first range includes minimum and maximum values for the parameter; obtaining a fine measurement of the parameter within a second range using the one or more sensors, wherein the second range is smaller than the first range and has a specified ratio to the first range that provides the specified accuracy; determining a current value of the parameter by combining the coarse and fine measurements; and providing the current value of the parameter to a communications interface, a storage device, a display, a control panel, a processor, a programmable logic controller, or an external device.

First claim

What is claimed is:

1. A method for measuring a parameter associated with a component, device, or system with a specified accuracy, comprising:
providing one or more sensors operably disposed with respect to the component, device, or system to detect the parameter associated with the component, device, or system;
obtaining a coarse measurement of the parameter within a first range using the one or more sensors, wherein the first range comprises a minimum value and a maximum value for the parameter;
obtaining a fine measurement of the parameter within a second range using the one or more sensors, wherein the second range is smaller than the first range and has a specified ratio to the first range that provides the specified accuracy;
determining a current value of the parameter by using a processor to combine the coarse measurement and the fine measurement; and
providing the current value of the parameter to the processor, a communications interface, a storage device, a display, a control panel, a programmable logic controller, or an external device.

2. The method of claim 1 , wherein:
the parameter comprises a linear position, a linear distance, an angular position, an angular distance, a displacement, a magnitude, a fluid level, or a signal level;
the processor comprises a controller, a microprocessor, a computer, an electrical circuit, or a combination thereof; and
the one or more sensors comprise at least a first sensor for the coarse measurement and at least a second sensor for the fine measurement.

3. The method claim 2 , wherein:
the first sensor comprises a rotary variable differential transformer (RVDT), a linear variable differential transformer (LVDT), a resolver, a synchro, an optical encoder, a magnetic encoder, a linear potentiometer, a rotary potentiometer, or a Hall-effect device; and
the second sensor comprises the resolver, the synchro, the optical encoder, or the magnetic encoder.

4. The method of claim 1 , wherein combining the coarse measurement and the fine measurement comprises combining the coarse measurement and the fine measurement mechanically, electrically, electronically, or magnetically.

5. The method of claim 1 , wherein the determining and providing steps are performed by the one or more sensors, the processor, or a combination thereof.

6. The method of claim 1 , further comprising:
obtaining one or more additional measurements of the parameter within one or more additional ranges using the one or more sensors, wherein each additional range has an additional specified ratio to the first range or to the second range that provides the specified accuracy; and
the current value for the parameter is determined by combining the coarse measurement, the fine measurement, and the one or more additional measurements.

7. The method of claim 1 , further comprising:
receiving an input signal representing the parameter;
creating a first signal by dividing or multiplying the input signal by a first ratio and using the first signal to obtain the fine measurement of the parameter; and
creating a second signal by dividing or multiplying the input signal by a second ratio and using the second signal to obtain the coarse measurement of the parameter.

8. The method of claim 1 , further comprising:
determining an error associated with the current value of the parameter; or
calibrating the one or more sensors.

9. A method for determining a position of a component within a physical travel range of the component comprising:
providing one or more sensors operably disposed with respect to the component to detect the position of the component;
receiving a displacement signal corresponding to the position of the component within the physical travel range wherein the displacement signal has a displacement range;
producing a coarse signal by decreasing the displacement signal using a first ratio;
producing a fine signal by increasing the displacement signal using a second ratio;
generating a first measurement based on the coarse signal using a first sensor having a first range;
generating a second measurement based on the fine signal using a second sensor having a second range;
determining a coarse measurement of the position of the component by selecting a predefined value from a set of predefined values based the first measurement, wherein the set of predefined values is defined by the displacement range, the second ratio and the second range;
determining a fine measurement of the position of the component by increasing the second measurement by an inverse of the second ratio; and
determining the position of the component by combining the coarse measurement and the fine measurement; and
wherein the foregoing steps are performed by the one or more sensors, a processor or a combination thereof.

10. The method of claim 9 , wherein determining the coarse measurement is further based on the second measurement whenever the selection of the predefined value cannot be precisely determined from the first measurement alone.

11. The method of claim 9 , wherein the combining the first measurement and the second measurement comprises combining the first measurement and the second measurement mechanically, electrically, electronically, or magnetically.

12. The method of claim 9 , wherein:
the processor comprises a controller, a microprocessor, a computer, an electrical circuit, or a combination thereof; and
the one or more sensors comprise at least a first sensor for the coarse signal and at least a second sensor for the fine signal.

13. A method of optimizing a measurement system, comprising:
determining for a first sensor a set of performance criteria, comprising at least an overall measurement range, necessary for a displacement or other physical parameter to be measured;
determining whether the first sensor coupled to interfacing equipment is operably disposed to meet the set of performance criteria;
if the first sensor cannot meet the set of performance criteria except for the overall measurement range, identifying a second sensor that is operably disposed to meet the set of performance criteria; and
determining an optimal number of cycles of the second sensor to distribute over the full range of the physical parameter to be measured and available means of coupling the sensor to the physical parameter to be measured.

14. An apparatus for measuring a parameter associated with a component, device, or system with a specified accuracy comprising:
one or more sensors, wherein the one or more sensors are:
operably disposed to obtain a coarse measurement of the parameter within a first range, wherein the first range comprises a first minimum value and a first maximum value for the parameter; and
operably disposed to obtain a fine measurement of the parameter within a second range, wherein the second range is smaller than the first range and has a specified ratio to the first range that provides the specified accuracy; and

a processor communicably coupled to the one or more sensors.

15. The apparatus of claim 14 , wherein:
the parameter comprises a linear position, a linear distance, an angular position, an angular distance, a displacement, a magnitude, a fluid level, or a signal level;
the processor comprises a controller, a microprocessor, a computer, an electrical circuit, or a combination thereof; and
the one or more sensors comprise at least a first sensor for the coarse measurement and at least a second sensor for the fine measurement.

16. The apparatus of claim 14 , wherein a first sensor of the one or more sensors comprises a rotary variable dif

Assignees

• Bell Helicopter Textron Inc

Inventors

• Roberts David Bryan
• Covington Charles Eric
• Atkins Brady Garrett

Classifications

• B64C29/0033

  the propellers being tiltable relative to the fuselage · CPC title

• G01D5/3473

  Circular or rotary encoders · CPC title

• G01B7/042

  for measuring length · CPC title

• G01B11/26

  for measuring angles or tapers; for testing the alignment of axes · CPC title

• G01D5/2053

  by a movable non-ferromagnetic conductive element · CPC title