Method and system for multi-phase flow measurement

Patent metadata

Field	Value
Publication number	US-10634536-B2
Application number	US-201414226948-A
Country	US
Kind code	B2
Filing date	Mar 27, 2014
Priority date	Dec 23, 2013
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

Systems and methods for detecting a condition of multi-phase flow through a component with a first sensing cable having a first sensor location and aligned with a heating element and a second sensing cable having a second sensing location a predetermined distance from the first sensing location. A heat pulse is propagated through the heating element. A first temperature profile at the first sensing location and a second temperature profile at the second sensing location, each corresponding to the heat pulse, are measured over time. A flow velocity is determined by correlating the first temperature profile with the second temperature profile. A condition of flow of the media is detected by determining a phase of at least one medium exposed to the sensing cable at the first sensing location based on the first temperature profile and the determined flow velocity.

First claim

The invention claimed is:

1. A method for detecting a condition of multi-phase flow through a component having one or more media flowing therethrough, comprising:
providing within the component a first sensing cable aligned with a heating element and including at least one active optical fiber sensor at a first sensing location;
providing within the component at least a second sensing cable including at least one optical fiber sensor at a second sensing location, the second sensing location being at a predetermined distance from the first sensing location;
propagating at least one heat pulse through the heating element along at least a portion of the first sensing cable to affect an exchange of thermal energy between the heating element and at least one medium exposed to the sensing cable;
measuring, over time, a first temperature profile of the first sensing cable at the first sensing location corresponding to the heat pulse;
measuring, over time, a second temperature profile of the second sensing cable at the second sensing location corresponding to the heat pulse;
determining a flow velocity of the one or more media flowing through the component by correlating the first temperature profile with the second temperature profile; and
detecting a condition of flow of the one or more media by determining a phase of the at least one medium exposed to the sensing cable at the first sensing location based on the first temperature profile and the determined flow velocity.

2. The method of claim 1 , wherein measuring the temperature profile corresponding to the heat pulse at the first sensing location includes measuring at least a heating temperature measurement during propagation of the heat pulse over the sensor location, a peak temperature measurement, and a cooling temperature measurement after propagation of the heat pulse over the sensor.

3. The method of claim 1 , wherein measuring the temperature profile corresponding to the heat pulse at the first sensing location includes measuring a plurality of temperatures over a period of time upon arrival of the heat pulse at the sensor location.

4. The method of claim 3 , wherein determining the phase of the medium exposed to the sensing cable at the first sensing location includes performing a regression of the plurality of temperatures over a logarithm of corresponding measurement times for a predetermined time window in the period of time to generate a slope and an intercept of the regression, wherein the slope and the intercept relate to the phase of the medium exposed to the sensing cable at the first sensing location.

5. The method of claim 3 , wherein determining the phase of the medium exposed to the sensing cable at the first sensing location includes:
generating a time derivative by calculating a derivative of the plurality of temperature measurements with respect to time;
applying a transform to the time derivative to generate a complex spectrum; and
determining an amplitude and a phase of the complex spectrum, wherein the amplitude and the phase of the complex spectrum relate to the phase of the medium exposed to the sensing cable at first sensing location.

6. The method of claim 5 , wherein determining the phase of the media exposed to the sensing cable at the first sensing location further includes:
generating a frequency derivative spectrum by calculating the derivative of the complex spectrum with respect to frequency; and
determining an amplitude and a phase of the frequency derivative spectrum, wherein the amplitude and the phase of the frequency derivative spectrum relate to the phase of the medium exposed to the sensing cable at the first sensing location.

7. The method of claim 1 , wherein the first sensing cable includes an active fiber optic sensor array having a plurality of active sensors, each active sensor having a location within the component, the method further comprising:
measuring, over time, a temperature profile of the first sensing cable at each of the plurality of active sensors corresponding to the heat pulse; and
wherein detecting the condition of flow further comprises determining the phase of the at least one medium exposed to the sensing cable at each of the plurality of active sensors based on the corresponding temperature profile and the determined flow velocity.

8. The method of claim 7 , wherein the plurality of active sensors are arranged circumferentially along a perimeter of a wall of the component.

9. The method of claim 7 , wherein the plurality of active sensors are arranged in a grid pattern over a cross section of the component.

10. The method of claim 9 , wherein detecting the condition of flow includes detecting an instantaneous phase fraction based upon the determined phase of the at least one medium at each of the plurality of active sensors and the location of each of the plurality of active sensors within the component.

11. The method of claim 9 , wherein detecting the condition of flow includes detecting flow regime based upon the determined phase of the at least one medium at each of the plurality of active sensors over time and the location of each of the plurality of active sensors within the component.

12. The method of claim 10 , wherein the second sensing cable further includes a passive fiber optic sensor array having a plurality passive sensors, the method further comprising:
measuring, over time, a temperature profile of the second sensing cable each of the plurality of passive sensors corresponding to the heat pulse; and
determining a flow velocity of the one or more media flowing through the component at each of the plurality of active sensors by correlating the temperature profile of each of the active sensors with the temperature profile of at least a respective one of the passive sensors.

13. The method of claim 12 , wherein detecting the condition of flow further includes detecting a volumetric and mass flow rate of each phase of the instantaneous phase fraction of the one or more media based upon the determined flow velocity at each of the plurality of active sensors, the determined phase of the at least one medium at each of the plurality of active sensors, and the location of each of the plurality of active sensors within the component.

14. A system for detecting a condition of multi-phase flow through a component having one or more media flowing therethrough, comprising:
a first sensing cable aligned with a heating element and including at least one active optical fiber sensor at a first sensing location within the component;
at least a second sensing cable including at least one optical fiber sensor at a second sensing location, the second sensing location being at a predetermined distance from the first sensing location;
an excitation source configured to propagate at least one heat pulse through the heating element along at least a portion of the first sensing cable to affect an exchange of thermal energy between the heating element and at least one medium exposed to the sensing cable;
an optical signal interrogator coupled with the first sensing cable and the second sensing cable, to measure, over time, a first temperature profile of the first sensing cable at the first sensing location corresponding to the heat pulse, and a second temperature profile of the second sensing cable at the second sensing location corresponding to the heat pulse;
a control unit, coupled to the optical signal interrogator, to determine a flow velocity of the one or more media flowing through the component by correlating the first temperature profile with the second temperature profile; and configured to detect a condition

Assignees

• Exxonmobil Res & Eng Co

Inventors

• Song Limin
• Zhang Yibing

Classifications

• E21B47/135

  using light waves, e.g. infrared or ultraviolet waves · CPC title

• E21B47/07

  Temperature · CPC title

• G01F1/74 Primary

  Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid · CPC title

• G01F1/7044

  using thermal tracers · CPC title

• G01F1/662

  Constructional details · CPC title