Arrangement and a method for inspecting the condition of a chain

Patent metadata

Field	Value
Publication number	US-10634484-B2
Application number	US-201615742347-A
Country	US
Kind code	B2
Filing date	Jul 5, 2016
Priority date	Jul 6, 2015
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

There is provided a fast and a reliable way to inspect a condition of a chain by an arrangement comprising a camera and guide for positioning a chain in front of the camera such that holes of consecutive chain links are visible to the camera. In a method for inspecting a chain connected movable to a hoisting device, the chain is positioned in front of the camera by the guide and the chain is driven past the camera by the hoisting device.

First claim

The invention claimed is:

1. An arrangement for inspecting a condition of a chain, comprising:
a camera;
a guide for positioning a chain comprising a plurality of consecutive chain links interconnected by loops of the consecutive links, such that loops of the consecutive links travel through holes formed by the loops, in front of the camera such that holes of consecutive chain links are visible to the camera;
a counter for counting chain links in the chain; and
a reference element, the reference element located in an imaging area of the camera,
wherein the reference element and the holes of the consecutive chain links are visible in images generated by the camera,
wherein the camera is operatively connected to the counter such that the camera is caused to take overlapping images from the chain links on update of the counter,
wherein the counter is an optical device capable of emitting a light beam, for example of laser light, comprising a light source capable of emitting a light beam and a light receiver capable of receiving the light beam from the light source, and
wherein a disconnection of the light beam causes controlling the camera to take the overlapping images from the chain links.

2. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the guide comprise two pairs of guide blocks that are arranged at a distance from each other along the travel path of the chain positioned in front of the camera, and the guide blocks have profiles that each have a corner adapted to fit a profile of the chain, the guide blocks extend along the travel path, and the said corners in the pairs of guide blocks are facing each other, whereby consecutive chain links are engaged by different sides of each guide block.

3. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the guide comprise guide blocks capable of positioning the chain between the guide blocks and at least one of the guide blocks has a suspension such that the guide block may be moved to variable distances from the opposing guide block.

4. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the guide comprise guide blocks capable of positioning the chain between the guide blocks and the guide blocks have sloped ends such that the distance between guide blocks is large at the tips of the guide blocks and the distance is smaller in a direction away from the tips along the travel path of the chain between the guide blocks.

5. The arrangement for inspecting a condition of a chain according to claim 1 , wherein a frame rate of the camera is adapted to the speed of the chain travelling in front of the camera for taking the overlapping images from consecutive chain links of the chain.

6. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the counter is formed by one or more photocells.

7. The arrangement for inspecting a condition of a chain according to claim 1 , comprising:
a display operatively connected to the counter such that the display is caused to display a value of the counter during chain links are traveling guided by the guide.

8. The arrangement for inspecting a condition of a chain according to claim 1 , comprising a controller operatively connected to the camera to receive images taken by the camera from the chain, and caused to determine, on the basis of the received images, for each chain link one or more characteristics of the chain links including at least one of a gap, a link length and a thickness.

9. The arrangement for inspecting a condition of a chain according to claim 8 , further comprising
a display operatively connected to the counter such that the display is caused to display a counter value for the chain link and the determined characteristics of the chain link.

10. The arrangement for inspecting a condition of a chain according to claim 1 , comprising:
a back plate on an opposite side of the chain than the camera and arranged at a distance beyond a focus point of the camera.

11. The arrangement for inspecting a condition of a chain according to claim 10 , comprising light sources next to the camera and directed to the chain and at least one light source arranged to illuminate the back plate.

12. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the reference element is positioned in front of the camera and with respect to the chain in front of the camera such that at least one reference edge in the reference element is aligned to the chain for measuring one or more characteristics of the chain links including at least one of a gap, a link length and a thickness.

13. The arrangement for inspecting a condition of a chain according to claim 12 , wherein the characteristics of the chain links are determined on the basis of the overlapping images of consecutive chain links.

14. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the arrangement is formed as a portable case.

15. The arrangement for inspecting a condition of a chain according to claim 1 , wherein the arrangement includes a mounting point for a tripod.

16. The arrangement for inspecting a condition of a chain according to claim 1 , further comprising a user interface, said user interface comprising elements for displaying visual information, wherein at least one of the elements is a chain portion for displaying a plurality of chain links of the chain, wherein the chain links displayed on the chain portion are selectable, and at least one of the elements of the user interface is a measurement result portion for displaying values or images of one or more characteristics of the chain link selected in the in the chain portion.

17. The arrangement for inspecting a condition of a chain according to claim 16 , wherein the user interface further comprises a zoom image region and the characteristics displayed in the measurement result portion are selectable such that the zoom image region is caused to display a zoomed image of the chain link, when a characteristic of the chain link is selected in the measurement result portion.

18. The arrangement for inspecting a condition of a chain according to claim 16 , wherein the user interface comprises one or more control elements that when selected cause the chain portion to display at least one chain link that has a condition that does not meet one or more desired characteristics.

19. The arrangement for inspecting a condition of a chain according to claim 8 , wherein at least one sound is played for indicating that a condition of the chain link meets one or more desired characteristics or fails to meet one or more desired characteristics of the chain.

20. A method for inspecting a condition of a chain connected movable to a hoisting device by the arrangement according to claim 1 , said method comprising the steps of:
positioning the chain in front of the camera by the guide; and
driving the chain past the camera by the hoisting device.

Assignees

• Konecranes Global Corp

Inventors

• Hoover Jack
• Eriksson Lasse
• Puustinen Teemu
• Vilppo Risto
• Rantala Kimmo
• Kerovuori Juhani
• Hecht Stefan

Classifications

• G01L5/105

  using electro-optical means · CPC title

• G01N21/952

  Inspecting the exterior surface of cylindrical bodies or wires (G01N21/956 takes precedence) · CPC title

• F16G13/12

  Hauling- or hoisting-chains {so called ornamental chains} · CPC title

• G01B11/02

  for measuring length, width or thickness (G01B11/08 takes precedence) · CPC title

• G01C11/02

  Picture taking arrangements specially adapted for photogrammetry or photographic surveying, e.g. controlling overlapping of pictures · CPC title