Heat exchanger

Patent metadata

Field	Value
Publication number	US-10634432-B2
Application number	US-201515513047-A
Country	US
Kind code	B2
Filing date	Sep 23, 2015
Priority date	Sep 23, 2014
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

The present invention relates to a heat exchanger ( 1 ) comprising:
a heat exchange core bundle ( 3 ) in which a first heat-transfer fluid circulates, at least one inlet tank ( 5 a ) or outlet tank ( 5 b ) for a second heat-transfer fluid, at least one collector ( 7 ) arranged on the periphery of the heat exchange core bundle ( 3 ) and comprising a lateral wall ( 75 ) of which at least two portions ( 77 ) are folded over so as to fix the tank ( 5 a, 5 b ) by crimping against the heat exchange core bundle ( 3 ),

the lateral wall ( 75 ) following the contour of at least one corner of the heat exchange core bundle ( 7 ), said lateral wall ( 75 ) comprising, on each side of the corner, a folded-over portion ( 77 ) and comprising in the region of said corner a non-folded-over portion ( 79 ), the folded-over portions ( 77 ) being connected continuously to the non-folded over portion ( 79 ).

First claim

The invention claimed is:

1. A heat exchanger comprising:
a heat exchange core bundle in which a first heat-transfer fluid circulates, the heat exchange core bundle comprising a plurality of tubes or plates;
at least one inlet tank or outlet tank for a second heat-transfer fluid, said at least one inlet tank or outlet tank comprising a bearing zone and at least one shoulder oriented toward the outside of said at least one inlet tank or outlet tank in a region of the bearing zone; and
at least one collector extending around the plurality of tubes or plates of the heat exchange core bundle and comprising:
a base on which the bearing zone of the at least one inlet tank or outlet tank is intended to rest,
a lateral wall of which at least two folded-over portions are folded over to contact a planar surface of the at least one shoulder along a continuous edge of the lateral wall so as to fix the at least one inlet tank or outlet tank by crimping against the heat exchange core bundle,

wherein the continuous edge follows a contour of at least one corner of the heat exchange core bundle, said lateral wall comprising, on each side of the at least one corner, one of the at least two folded-over portions and comprising in a region of said at least one corner a non-folded-over portion, a portion of the continuous edge disposed in the non-folded-over portion is separated from the planar surface of the at least one shoulder, in a direction perpendicular from the planar surface, by a height of the non-folded-over portion, and
wherein the at least two folded-over portions are connected continuously to the non-folded-over portion by a portion under torsion within which the continuous edge is separated from the planar surface of the at least one shoulder by a variable height decreasing, in a direction from the non-folded-over portion to each of the at least two folded-over portions, from the height of the non-folded-over portion.

2. The heat exchanger as claimed in the preceding claim 1 , wherein a thinning of the thickness of the lateral wall in a region of the portion under torsion is less than or equal to 20%.

3. The heat exchanger as claimed in claim 1 , wherein the at least one inlet tank or outlet tank is crimped by the at least one collector over at least one quarter of a length of the at least one inlet tank or outlet tank between two corners of the heat exchange core bundle.

4. The heat exchanger as claimed in claim 1 , wherein the lateral wall is continuous over an entire periphery of the heat exchanger.

5. The heat exchanger as claimed in claim 1 , wherein a seal is arranged between the bearing zone and the base of the at least one collector.

6. The heat exchanger as claimed in claim 5 , wherein the seal is placed in a groove within the base of the at least one collector.

7. The heat exchanger as claimed in claim 4 , wherein the at least one inlet tank or outlet tank comprises, in the region of the at least one corner, a buffer that presses against an edge face of the non-folded-over portion and a leg perpendicular to said buffer, said leg compressing a seal.

8. The heat exchanger as claimed in claim 1 , wherein the at least one collector is formed as one with the heat exchange core bundle.

9. The heat exchanger as claimed in claim 1 , wherein the at least one collector is an element fixed on a periphery of the heat exchange core bundle.

Assignees

• Valeo Systemes Thermiques

Inventors

• Devedeux Sébastien
• Odillard Laurent
• Ferlay Benjamin

Classifications

• F28F2275/122

  by crimping, caulking or clinching · CPC title

• F28D2021/0082

  Charged air coolers · CPC title

• F28D15/00

  Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls {; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies (F28D17/00, F28D19/00, F28D20/00 take precedence)} · CPC title

• F28F1/00

  Tubular elements; Assemblies of tubular elements (specially adapted for movement F28F5/00) · CPC title

• F28F9/0226 Primary

  with resilient gaskets · CPC title