Heat pump defrosting system and method

Patent metadata

Field	Value
Publication number	US-10634392-B2
Application number	US-201715710345-A
Country	US
Kind code	B2
Filing date	Sep 20, 2017
Priority date	Mar 13, 2013
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

A heat pump system for conditioning regeneration air from a space is provided. The heat pump system is operable in a winter mode and/or a summer mode, and may be selectively operated in a defrost mode or cycle. During a defrost mode, hot refrigerant may be used to directly and sequentially defrost the regeneration air heat exchanger. A compressor may be configured to be overdriven during a defrost cycle.

First claim

What is claimed is:

1. A heat pump system configured to provide conditioned air to an enclosed structure, the heat pump system comprising:
a supply air channel configured to receive air and discharge supply air into the enclosed space;
a regeneration air channel configured to receive regeneration air from the enclosed space and discharge exhaust air;
a regeneration air heat exchanger positioned in the regeneration air channel, wherein the regeneration air heat exchanger is configured to remove heat from the regeneration air during a heating mode; and
a refrigeration circuit operatively connected to the regeneration air heat exchanger, wherein hot refrigerant is used to directly and sequentially defrost portions of the regeneration air heat exchanger during a defrost mode,
wherein the heating mode and defrost mode selectively occur simultaneously during at least a portion of operation of the heat pump system.

2. The heat pump system of claim 1 , wherein the refrigeration circuit comprises a compressor that is configured to be overdriven during the defrost mode.

3. The heat pump system of claim 1 , further comprising a control module configured to control the operation of the heat pump system.

4. The heat pump system of claim 3 , wherein the control module is configured to sense at least one condition of the refrigeration circuit and control output of a compressor in response to the sensed condition.

5. The heat pump system of claim 1 , further comprising at least one damper positioned proximate to the regeneration air heat exchanger.

6. The heat pump system of claim 1 , wherein the regeneration air heat exchanger is angled within the regeneration air channel, wherein the angle of the regeneration air heat exchanger is configured to allow water to shed to an upstream side of the heat exchanger during the defrost mode.

7. The heat pump system of claim 1 , further comprising a refrigerant-to-air heat exchanger located in ambient air, wherein the refrigerant-to-air heat exchanger is configured to operate in a summer mode as a heat sink.

8. The heat pump system of claim 1 , further comprising a heating coil in at least one of the supply air channel or regeneration air channel.

9. The heat pump system of claim 1 , further comprising a refrigerant metering device configured to regulate flow of the hot refrigerant into the regeneration air heat exchanger.

10. The heat pump system of claim 9 , wherein the metering device is also configured to one or both of regulate a quantity of liquid refrigerant in a supply air heat exchanger in the heating mode, or regulate the quantity of liquid refrigerant in the regeneration air heat exchanger in a cooling mode.

11. A heat pump system configured to provide conditioned air to an enclosed structure, the heat pump system comprising:
a supply air channel configured to receive air and discharge supply air into the enclosed space;
a regeneration air channel configured to receive regeneration air from the enclosed space and discharge exhaust air;
a regeneration air heat exchanger positioned in the regeneration air channel, wherein the regeneration air heat exchanger is configured to remove heat from the regeneration air during a heating mode; and
a refrigeration circuit operatively connected to the regeneration air heat exchanger and configured to selectively use hot refrigerant to defrost the regeneration air heat exchanger in a defrost mode, wherein the refrigeration circuit comprises a compressor configured to be selectively overdriven during the defrost mode,
wherein the heating mode and defrost mode selectively occur simultaneously during at least a portion of operation of the heat pump system.

12. The heat pump system of claim 11 wherein the refrigeration circuit comprises a hot refrigerant bypass line that delivers hot refrigerant to one or more portions of the regeneration air heat exchanger.

13. The heat pump system of claim 12 wherein the one or more portions of the regeneration air heat exchanger comprise a plurality of coil sub-sections.

14. The heat pump system of claim 11 wherein an operating frequency of the compressor is at least 90 Hz while being overdriven.

15. A method of providing conditioned air to an enclosed space, the method comprising:
positioning a regeneration air heat exchanger in a regeneration air channel of a heat pump;
using the regeneration air heat exchanger to remove heat from regeneration air within the regeneration air channel during a heating mode; and
directly and sequentially defrosting portions of the regeneration air heat exchanger during a defrost mode with hot refrigerant that circulates through a refrigerant circuit,
wherein the heating mode and defrost mode selectively occur simultaneously during at least a portion of operation of the heat pump system.

16. The method of claim 15 , further comprising overdriving a compressor during the directly and sequentially defrosting operation.

17. The method of claim 16 , further comprising:
sensing at least one condition of the refrigeration circuit with a control module, and
using the control module to control the output of the compressor in response to the sensed condition.

18. The method of claim 15 further comprising:
independently operating each of a plurality of actuatable portions of at least one damper positioned proximate to the regeneration air heat exchanger; and
sequentially opening and closing each of the plurality of actuatable portions during the defrosting operation.

19. The method of claim 15 , wherein positioning the regeneration air heat exchanger comprises angling the regeneration air heat exchanger within the regeneration air channel, wherein the angle of the regeneration air heat exchanger is configured to allow water to shed to an upstream side of the heat exchanger during the defrosting operation.

Assignees

• Nortek Air Solutions Canada Inc

Inventors

• Wintemute David Martin
• Beliveau Mathieu Philippe

Classifications

• F25B2700/21152

  at the discharge side of the compressor · CPC title

• F25B47/025

  by reversing the cycle · CPC title

• F25B2313/0251

  being defrosted alternately · CPC title

• F24F11/41

  Defrosting; Preventing freezing · CPC title

• F25B6/04 Primary

  arranged in series · CPC title