Immobilizing carrier, polyether compound used for producing same and method for producing immobilization carrier

Patent metadata

Field	Value
Publication number	US-10633475-B2
Application number	US-201515559206-A
Country	US
Kind code	B2
Filing date	Dec 15, 2015
Priority date	Mar 19, 2015
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

Provided are an immobilization carrier, a polyether compound used for production thereof and a method for producing the carrier. The immobilization carrier have both excellent strength and toughness while a content of a polymer forming hydrous gel is suppressed, The immobilization carrier includes a polymer having a repeated unit provided with a bisphenol group and a polyoxyalkylene group bonded to the bisphenol group. The polyoxyalkylene group is formed via copolymerization between an oxyethylene group and an oxyalkylene group with 3 or more carbon atoms and optionally having a substituent. A method for producing the immobilization carrier includes the step of preparing hydrous gel via polymerizing a polyether compound in an aqueous solution. The polyether compound includes a bisphenol group, a polyoxyalkylene group and a polymerizable group. The immobilization carrier may be applied to a microorganism immobilization carrier used for treating wastewater.

First claim

The invention claimed is:

1. A microorganism immobilization carrier comprising a hydrous gel that consists of:
(i) a polymer having a repeated unit provided with a bisphenol group and a polyoxyalkylene group bonded to the bisphenol group,
(ii) water; and
(iii) optionally one or more of a microorganism a polymerization initiator, a crosslinking agent, a polymerization inhibitor, a surfactant, a coloring material, and a dispersion agent,
wherein
the polyoxyalkylene group is formed through copolymerization between an oxyethylene group and an oxyalkylene group having 3 or more carbon atoms and optionally having a substituent,
wherein the microorganism immobilization carrier has a compression strength measured in equilibrium with water at an ambient temperature of 150 kPa or higher.

2. The microorganism immobilization carrier described in claim 1 , wherein a mole number of the oxyalkylene group is smaller than the a number of the oxyethylene group per repeated unit.

3. The microorganism immobilization carrier described in claim 1 , wherein a mole number of the oxyalkylene group ranges from 100 to 200 per the repeated unit.

4. The microorganism immobilization carrier described in claim 1 , wherein the oxyethylene group and the oxyalkylene group take a random polymerization form.

5. The microorganism immobilization carrier described in claim 1 , wherein the oxyalkylene group is an oxypropylene group.

6. The microorganism immobilization carrier described in claim 1 , comprising:
hydrous gel containing the polymer and water, and
microorganisms, wherein
a content of the polymer ranges from 5 mass % to 15 mass %.

7. The microorganism immobilization carrier described in claim 1 , wherein the microorganism immobilization carrier has an elastic modulus of 150 kPa or higher.

8. The microorganism immobilization carrier described in claim 1 , wherein the hydrous gel is a molded hydrous gel.

9. The microorganism immobilization carrier described in claim 1 , wherein a content of the polymer in the hydrous gel ranges from 5 mass % to 15 mass %.

10. The microorganism immobilization carrier described in claim 1 , wherein the microorganism is present.

11. A microorganism immobilization carrier comprising a hydrous gel that consists of:
(i) a polymer,
(ii) water; and
(iii) optionally one or more of a microorganism a polymerization initiator, a crosslinking agent, a polymerization inhibitor, a surfactant, a coloring material, and a dispersion agent,
wherein

the polymer has a repeated unit represented by the following General Formula (I)

wherein in Formula (I), R 1 and R 2 independently represent a hydrogen atom or a methyl group respectively; R 3 and R 4 independently represent a hydrogen atom, a methyl group or an ethyl group respectively; EO represents an oxyethylene group; AO represents an oxyalkylene group having 3 or more carbon atoms and optionally having a substituent; X represents a single bond or a carbonyl group; p, q, r and s independently represent an integer ranging from 1 to 200 respectively; 40≤p+r≤200; 1≤q+s≤200; and EO and AO take either a random polymerization form or a block polymerization form.

12. A method for producing a microorganism immobilization carrier comprising the steps of:
preparing an aqueous solution by mixing a polyether compound comprising:
a bisphenol group,
a polyalkylene group bonded to the bisphenol group, and
a polymerizable group bonded to an end of at least one group selected from the bisphenol group and the polyoxyalkylene group, wherein
the polyoxyalkylene group is formed through copolymerization between an oxyethylene group and an oxyalkylene group having 3 or more carbon atoms and optionally having a substituent, and
water; and
preparing hydrous gel by polymerizing the polyether compound in the aqueous solution, wherein the hydrous gel consists of:
(i) a polymer having a repeated unit provided with a bisphenol group and a polyoxyalkylene group bonded to the bisphenol group,
(ii) water; and
(iii) optionally one or more of a polymerization initiator, a crosslinking agent, a polymerization inhibitor, a surfactant, a coloring material, and a dispersion agent.

13. The method for producing a microorganism immobilization carrier described in claim 12 , wherein the polyether compound and the water are heated at a temperature ranging from 50° C. to 100° C. thereby to prepare the aqueous solution after the polyether compound is mixed with the water.

14. The method for producing a microorganism immobilization carrier described in claim 13 , wherein the aqueous solution is prepared by being cooled to a temperature ranging from 15° C. to 50° C. after the polyether compound and the water are heated.

Assignees

• Hitachi Ltd

Inventors

• Isaka Kazuichi
• Kimura Yuya

Classifications

• C08G65/2603

  the other compounds containing oxygen · CPC title

• C02F3/02

  Aerobic processes · CPC title

• C08F299/024 Primary

  the unsaturation being in acrylic or methacrylic groups · CPC title

• C12N11/04

  entrapped within the carrier, e.g. gel or hollow fibres · CPC title

• C02F3/108

  Immobilising gels, polymers or the like · CPC title