Core material of vehicular seat cushion

Patent metadata

Field	Value
Publication number	US-10631650-B2
Application number	US-201816489033-A
Country	US
Kind code	B2
Filing date	Feb 26, 2018
Priority date	Feb 28, 2017
Publication date	Apr 28, 2020
Grant date	Apr 28, 2020

Abstract

Provided is a core material of a seat cushion for a vehicle. The core material includes: a thermoplastic resin expanded beads molded article 2 that has a substantially rectangular shape in a top view, the rectangular shape having a long side and a short side; and an annular reinforcing member 3 that is insert-molded in the peripheral edge part of the expanded beads molded article. A missing part 4 is formed in the expanded beads molded article, the missing part passing through in the thickness direction. A slit 7 is formed in at least one corner of the lightening part, the slit being oriented outward from the expanded beads molded article from the vicinity of the corner part.

First claim

The invention claimed is:

1. A core material of a seat cushion for a vehicle including:
a thermoplastic resin expanded beads molded article having a substantially rectangular shape in a top view having a long side and a short side;
an annular reinforcing member that is insert-molded in a circumferential portion of the thermoplastic resin expanded beads molded article, in which at least one missing part passing through in the thickness direction and having at least one corner is formed in the thermoplastic resin expanded beads molded article; and
a slit extending toward an outside of the thermoplastic resin expanded beads molded article from the vicinity of the at least one corner to an end of the slit, wherein
the slit is formed to have a length such that the end of the slit reaches an inward position greater than 0 mm and not more than 150 mm away from the reinforcing member.

2. The core material of a seat cushion for a vehicle according to claim 1 , wherein
the slit extends toward an outside in a short side direction of the thermoplastic resin expanded beads molded article.

3. The core material of a seat cushion for a vehicle according to claim 1 , wherein
the thermoplastic resin expanded beads molded article has a short side direction as a front-rear direction of the vehicle and has three missing parts arranged in a long side direction, two missing parts located on both sides in the long side direction of the three missing parts having corner portions on the front and inner side in the long side direction, the slits extending toward the front side of the thermoplastic resin expanded beads molded article from the vicinity of each corner portion.

4. The core material of a seat cushion for a vehicle according to claim 3 , wherein
the missing part located at the center of the three missing parts has two corners on the front side, the slits each extending from the vicinity of each of the corner portions toward the front side of the thermoplastic resin expanded beads molded article.

5. The core material of a seat cushion for a vehicle according to claim 1 , wherein
a maximum thickness of the thermoplastic resin expanded beads molded article is 150 mm or less.

6. The core material of a seat cushion for a vehicle according to claim 1 , wherein
the thermoplastic resin expanded beads molded article has a short side direction as a front-rear direction of the vehicle, and
the slit extends toward the front side of the thermoplastic resin expanded beads molded article from the vicinity of the at least one corner.

Assignees

• Jsp Corp

Inventors

• Hashimoto Keiichi
• HISAMATSU Katsunori

Classifications

• B60N2/90

  Details or parts not otherwise provided for · CPC title

• A47C7/20 Primary

  with reinforcement {in the foam layer} · CPC title

• A47C27/14

  with foamed material inlays · CPC title

• B29K2023/12

  PP, i.e. polypropylene · CPC title

• B29L2031/771

  Seats · CPC title