Drive circuit for electric motors

Patent metadata

Field	Value
Publication number	US-10630219-B2
Application number	US-201815944381-A
Country	US
Kind code	B2
Filing date	Apr 3, 2018
Priority date	Apr 3, 2018
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

A drive circuit for an electric motor includes a first filter, a rectifier, an inverter, and a line contactor. The first filter is configured to be coupled to an AC source and produces a filtered line frequency AC signal. The rectifier is coupled to the filter and produces a DC signal from the filtered line frequency AC signal. The inverter is coupled to the rectifier and produces an AC signal on an output node of the inverter. The AC signal is supplied to the electric motor to energize its stator windings. The line contactor is coupled between an output node of the first filter and the output node of the inverter. The line contactor supplies the output node of the inverter directly with the filtered line frequency AC signal to energize the stator windings when the inverter is disabled.

First claim

What is claimed is:

1. A drive circuit for an electric motor, said drive circuit comprising:
a first filter configured to be coupled to an alternating current (AC) source, said first filter configured to produce a filtered line frequency AC signal;
a rectifier coupled to said first filter and configured to produce a direct current (DC) signal from the filtered line frequency AC signal;
an inverter coupled to said rectifier and configured to produce an AC signal on an output node of said inverter, the AC signal configured to be supplied to the electric motor to energize stator windings thereof;
a line contactor coupled between an output node of said first filter and the output node of said inverter, said line contactor configured to supply the output node of said inverter directly with the filtered line frequency AC signal to energize the stator windings therewith when said inverter is disabled; and
a line synchronization circuit coupled in parallel with said line contactor and comprising a semiconductor switch and a second filter, said semiconductor switch configured to couple the output node of said first filter and the output node of said inverter when transitioning from operating the electric motor with said inverter to operating the electric motor with the filtered line frequency AC signal, and while said line contactor is commutating to a closed position.

2. The drive circuit of claim 1 , wherein said first filter comprises an electromagnetic interference (EMI) common mode (CM) filter, said EMI CM filter further comprising at least one CM choke stage and at least one line-to-line and line-to-ground capacitive filtering stage.

3. The drive circuit of claim 2 , wherein the output node of said first filter is positioned between a first CM choke stage and a second CM choke stage.

4. The drive circuit of claim 2 , wherein the output node of said first filter is positioned at an input node of said rectifier.

5. The drive circuit of claim 1 , wherein said second filter comprises an inductive filter coupled between the semiconductor switch and the output node of said inverter.

6. The drive circuit of claim 5 , wherein said semiconductor switch comprises a silicon controlled rectifier (SCR) switch.

7. The drive circuit of claim 5 , wherein said semiconductor switch comprises a triode for alternating current (TRIAC) switch.

8. The drive circuit of claim 7 further comprising an opto-TRIAC device for controlling a gate of said TRIAC switch.

9. The drive circuit of claim 1 , wherein said second filter comprises a capacitive filter coupled in parallel with the output node of said inverter.

10. The drive circuit of claim 9 , wherein said capacitive filter comprises a resistor-capacitor (RC) filter.

11. The drive circuit of claim 9 , wherein said semiconductor switch comprises a triode for alternating current (TRIAC) switch.

12. The drive circuit of claim 11 , wherein said line synchronization circuit further comprises a gate circuit having an opto-TRIAC device for controlling a gate of said SCR switch.

13. The drive circuit of claim 9 , wherein said semiconductor switch comprises a silicon controlled rectifier (SCR) switch.

14. The drive circuit of claim 13 , wherein said line synchronization circuit further comprises a diode bridge having intermediate nodes, and wherein said SCR switch is coupled between said intermediate nodes.

15. The drive circuit of claim 14 , wherein said capacitive filter is coupled between said intermediate nodes.

16. A permanent split capacitor (PSC) motor, comprising:
a plurality of stator windings, including a start winding and a main winding; and
a drive circuit coupled to said plurality of stator windings, said drive circuit comprising:
a first filter configured to be coupled to an alternating current (AC) source, said first filter configured to produce a filtered line frequency AC signal;
a rectifier coupled to said first filter and configured to produce a direct current (DC) signal from the filtered line frequency AC signal;
an inverter coupled to said rectifier and configured to produce an AC signal on an output node of said inverter, the AC signal configured to be supplied to said plurality of stator windings;
a line contactor coupled between an output node of said first filter and the output node of said inverter, said line contactor configured to supply the output node of said inverter directly with the filtered line frequency AC signal to energize said plurality of stator windings therewith when said inverter is disabled; and
a line synchronization circuit coupled in parallel with said line contactor and comprising a semiconductor switch and a second filter, said semiconductor switch configured to couple the output node of said first filter and the output node of said inverter when transitioning from operating the PSC motor with said inverter to operating the PSC motor with the filtered line frequency AC signal, and while said line contactor is commutating to a closed position.

17. The PSC motor of claim 16 , wherein said semiconductor switch is further configured to couple the output node of said first filter and the output node of said inverter for at most two cycles of the filtered line frequency AC signal when transitioning.

18. The PSC motor of claim 16 , wherein said semiconductor switch comprises a triode for alternating current (TRIAC) switch coupled in series with the second filter, said second filter comprising an inductive filter.

19. The PSC motor of claim 16 , wherein said line synchronization circuit further comprises a diode bridge having intermediate nodes, wherein said semiconductor switch comprises a silicon controlled rectifier (SCR) switch coupled between said intermediate nodes, and wherein said second filter comprises a resistor-capacitor (RC) filter coupled between said intermediate nodes.

20. The PSC motor of claim 16 , wherein said first filter comprises an electromagnetic interference (EMI) common mode (CM) filter, said EMI CM filter further comprising at least one CM choke stage and at least one line-to-line and line-to-ground capacitive filtering stage, and wherein the output node of said first filter is positioned at an input node of said rectifier.

21. A permanent split capacitor (PSC) motor, comprising:
a plurality of stator windings, including a start winding and a main winding; and
a drive circuit coupled to said plurality of stator windings, said drive circuit comprising:
a first filter configured to be coupled to an alternating current (AC) source, said first filter configured to produce a filtered line frequency AC signal;
a rectifier coupled to said first filter and configured to produce a direct current (DC) signal from the filtered line frequency AC signal;
an inverter coupled to said rectifier and configured to produce an AC signal on an output node of said inverter, the AC signal configured to be supplied to said plurality of stator windings; and
a line synchronization circuit coupled between an output node of said first filter and the output node of said inverter, said line synchronization circuit comprising a semiconductor switch and a second filter, said semiconductor switch configured to couple the output node of said first filter and the output node of said inverter to supply the output node of said inverter directly with the filtered line frequency AC signal to energize said plurality of stator windings when said inverter is disabled.

Assignees

• Regal Beloit America Inc

Inventors

• Chretien Ludovic Andre
• Carnes Joseph Stephen

Classifications

• H02P25/04 Primary

  Single phase motors, e.g. capacitor motors · CPC title

• H02P2201/00

  Indexing scheme relating to controlling arrangements characterised by the converter used · CPC title

• H02M1/44

  Circuits or arrangements for compensating for electromagnetic interference in converters or inverters · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title