Thrust load support for downhole-type system

Patent metadata

Field	Value
Publication number	US-10630139-B2
Application number	US-201815974460-A
Country	US
Kind code	B2
Filing date	May 8, 2018
Priority date	Sep 20, 2017
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

A downhole-type system includes a rotatable rotor, a magnetic thrust bearing coupled to the rotor, and a mechanical thrust bearing coupled to the rotor. The magnetic thrust bearing is configured to support a first portion of an axial load of the rotor during rotor rotation, and the mechanical thrust bearing is configured to support a second portion of the axial load of the rotor during rotor rotation.

First claim

What is claimed is:

1. A downhole-type system comprising:
a rotatable rotor;
a magnetic thrust bearing coupled to the rotor;
a mechanical thrust bearing coupled to the rotor; and
a controller coupled to the magnetic thrust bearing, the controller configured to:
determine an amount of axial force to apply to the rotor;
allocate a first portion of the determined amount of axial force to the magnetic thrust bearing and a remaining portion of the determined amount of axial force to the mechanical thrust bearing, wherein the first portion and the remaining portion of the determined amount of axial force correspond to the first portion and the second portion of the axial load supported by the magnetic thrust bearing and the mechanical thrust bearing, respectively; and
transmit a signal to the magnetic thrust bearing, the signal corresponding to the first portion of the determined amount of axial force.

2. The system of claim 1 , wherein the magnetic thrust bearing is configured to support an axial load up to an axial load threshold, the mechanical thrust bearing configured to cooperate with the magnetic thrust bearing to support an axial load at least greater than the axial load threshold.

3. The system of claim 1 , wherein the magnetic thrust bearing is configured to support dynamic loads, and the mechanical thrust bearing is configured to support static loads.

4. The system of claim 1 , wherein the mechanical thrust bearing is configured to support an axial load up to an axial load threshold, the magnetic thrust bearing configured to cooperate with the mechanical thrust bearing to support an axial load at least greater than the axial load threshold.

5. The system of claim 1 , wherein, in response to a change in the axial load of the rotor on the mechanical thrust bearing, the magnetic thrust bearing is configured to apply an opposing axial load to the rotor during the rotor rotation to compensate for the change in the axial load on the mechanical thrust beating.

6. The system of claim 1 , wherein the magnetic thrust bearing is lubricant-free.

7. The system of claim 1 , wherein the magnetic thrust beating is configured to share an environment with the mechanical thrust bearing.

8. The system of claim 1 , wherein the magnetic thrust bearing comprises:
a permanent magnet attached to the rotor, the permanent magnet configured to generate a permanent magnetic field; and
an actuator surrounding the rotor, the actuator configured to generate a magnetic field in response to receiving an electric current.

9. The system of claim 1 , further comprising a sensor configured to:
detect a pressure during the rotor rotation in a downhole location, and
generate, at the downhole location, a signal based on the detected pressure.

10. The system of claim 9 , wherein the sensor comprises a generator configured to generate a voltage signal based on the detected pressure.

11. The system of claim 1 , further comprising a sensor configured to:
detect an axial position of the rotatable rotor during the rotor rotation in a downhole location, and
generate, at the downhole location, a signal based on the detected axial position.

12. The system of claim 10 , wherein the sensor and the magnetic bearing is fluidically exposed to a downhole environment.

13. The system of claim 10 , wherein the sensor comprises one of an inductive sensor, a pressure sensor, and a force sensor.

14. The system of claim 10 , wherein the sensor comprises a generator configured to generate a voltage signal based on the detected axial position.

15. The system of claim 10 , wherein the sensor comprises a modulator configured to modulate the signal.

16. A method comprising:
determining an amount of axial force to apply to a rotor of a downhole-type; rotating machine;
allocating as first portion of the determined amount of axial force to a magnetic thrust bearing and a remaining portion of the determined amount of axial force to a mechanical thrust bearing;
transmitting a signal to the magnetic thrust bearing, the signal corresponding to the first portion of the determined amount of axial force;
supporting a first portion of an axial load of the rotor using the magnetic thrust bearing, the first portion of the axial load equal to the first portion of the determined amount of axial force; and
supporting a second portion of the axial load of the rotor using the mechanical thrust bearing, the second portion of the axial load equal to the remaining portion of the determined amount of axial force.

17. The method of claim 16 , wherein supporting the first portion of the axial load using the magnetic thrust bearing comprises supporting the axial load up to an axial load threshold, and supporting the second portion of the axial load using the mechanical thrust bearing comprises supporting, by the mechanical thrust bearing in cooperation with the magnetic thrust bearing, an axial load that is at least greater than the axial load threshold.

18. The method of claim 16 , wherein supporting the first portion of the axial load using the magnetic thrust bearing comprises:
determining a change in axial load of the rotor on the mechanical thrust bearing; and
in response to determining the change in the axial load on the mechanical thrust bearing, applying, by the magnetic thrust bearing, an opposing axial load to the rotor during the rotor rotation to compensate for the change in the axial load on the mechanical thrust bearing.

19. The method of claim 16 , further comprising:
generating a magnetic field in response to receiving an electric current; and
generating an axial force on the rotor in response to the generated magnetic field.

20. The method of claim 16 , further comprising:
detecting an axial position of the rotating rotor in a downhole location; and
transmitting a position signal based on the detected axial position.

21. The method of claim 20 , further comprising modulating the position signal before transmitting the position signal.

22. A downhole-type system comprising:
a rotatable rotor;
a passive magnetic thrust bearing coupled to the rotor, the passive magnetic thrust bearing configured to support a first portion of an axial load in a first direction determined by the orientation of the passive magnetic thrust beating respective to the rotor; and
a mechanical thrust beating coupled to the rotor, the mechanical thrust bearing configured to support a second portion of the axial load in the first direction and an axial load in a second direction opposite the first direction, wherein the magnetic thrust bearing is configured to cooperate with the mechanical thrust bearing to support an axial load that is greater than an axial load threshold.

23. The system of claim 22 , wherein the first portion of the axial load in the first direction is a static load, and the second portion of the axial load in the first direction is a dynamic load.

Assignees

• Upwing Energy Llc

Inventors

• Biddick David
• Mcmullen Patrick
• Chen Kuo-Chiang

Classifications

• E21B47/008

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• F16C37/005

  of magnetic bearings · CPC title

• F04D13/064

  Details of the magnetic circuit · CPC title

• H02K5/132

  Submersible electric motors (H02K5/128 takes precedence) · CPC title

• F04D13/08

  for submerged use · CPC title