Solar module and method of manufacturing the same
US-2019123227-A1 · Apr 25, 2019 · US
US10629763B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10629763-B2 |
| Application number | US-201816146354-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 28, 2018 |
| Priority date | Mar 31, 2016 |
| Publication date | Apr 21, 2020 |
| Grant date | Apr 21, 2020 |
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A solar cell module includes: two solar cells adjacent one another across a space; an elongated light reflector extending over the two solar cells; and a front protector covering front surfaces of the two solar cells and the light reflector. In a plan view of the two solar cells, each of the two solar cells has chamfered corners and a substantially octagonal shape with linear long sides and linear or non-linear short sides, connected alternately. The light reflector, in the plan view, protrudes in the longitudinal direction from an intersection between a first long side facing another long side across the space, among the long sides, and a first short side one end of which is connected to the first long side, among the short sides, to cause light reflected by the uneven structure of the light-reflective film to reach at least one of the two solar cells.
Opening claim text (preview).
What is claimed is: 1. A solar cell module, comprising: two solar cells, which are a first solar cell and a second solar cell, adjacent one another across a space; a light reflector that extends over the two solar cells, includes a light-reflective film and an insulating member, and has an elongated shape; a front protector that covers front surfaces of the two solar cells and the light reflector; and a front-surface side encapsulant disposed between (i) the two solar cells and the light reflector and (ii) the front protector, wherein in a plan view of the two solar cells, each of the two solar cells has a substantially octagonal shape with long sides and short sides that are connected alternately, the light-reflective film has an uneven structure defined by recesses and protrusions that alternate in a direction crossing a longitudinal direction of the light reflector, the two solar cells are arranged such that a first long side extending in the longitudinal direction among the long sides of the first solar cell faces a second long side extending in the longitudinal direction among the long sides of the second solar cell with the space, the light-reflective film is disposed to cover the first long side and the second long side and the space, the light reflector, in the plan view, protrudes in the longitudinal direction from a first short side among the short sides of the first solar cell, which is connected to the first long side, and a second short side among the short sides of the second solar cell, which is connected to the second long side, to cause light reflected by the uneven structure of the light-reflective film to reach at least one of the two solar cells, in the plan view, a protruding length a of the light reflector from an intersection, which is a distance between the intersection of the first long side and the first short side to an end of the light reflector in the longitudinal direction and 0<a, satisfies the following relationship: a < ( L - T + W 2 ) tan θ , where L is greater than or equal to T, or a < ( L - W 2 ) tan θ , where L is less than T, where L=−2d tanφ, and W is a width of the space; T is a width of the light reflector; θ is an exterior angle at an intersection between a third long side among the long sides of the first solar cell, which is connected to the first short side, and the first short side; L is a horizontal distance from a first point on the light reflector to a second point in a horizontal plane including the at least one of the two solar cells, of light that is incident and reflected at the first point, subsequently reflected by the front protector, and reaches the second point; φ is an apex angle of one of the protrusions at the first point, and d is a distance from a boundary surface between the front protector and exterior space of the solar cell module to the first point. 2. The solar cell module according to claim 1 , wherein the light reflector extends over back surfaces of the two solar cells, and the width of the light reflector is greater than the width of the space. 3. The solar cell module according to claim 2 , wherein the insulating member is disposed between the back surfaces of the two solar cells and the light-reflective film, and has light-transmitting properties. 4. The solar cell module according to claim 1 , wherein the apex angle φ of the protrusions is at least 115 degrees and at most 125 degrees. 5. The solar cell module according to claim 1 , further comprising: a back-surface side encapsulant disposed on a back-surface side of the two solar cells and the light reflector, wherein the back-surface side encapsulant is white in color.
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