Vehicle headlamp de-condensation

Patent metadata

Field	Value
Publication number	US-10627073-B2
Application number	US-201815911921-A
Country	US
Kind code	B2
Filing date	Mar 5, 2018
Priority date	Mar 5, 2018
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

Method and apparatus are disclosed for vehicle headlamp de-condensation. An example exterior lamp of a vehicle includes a housing, a cover coupled to the housing to define a cavity, and a lamp assembly within the cavity. The lamp assembly includes an LED, a heat sink coupled to the LED that is configured to dissipate heat and define a chamber, desiccant located within the chamber to collect moisture from the cavity, and a vent fluidly coupled to the chamber to remove the moisture from the cavity.

First claim

What is claimed is:

1. An exterior lamp of a vehicle, comprising:
a housing;
a cover coupled to the housing to define a cavity; and
a lamp assembly within the cavity that includes:
an LED;
a heat sink coupled to the LED that is configured to dissipate heat and define a chamber;
desiccant located within the chamber to collect moisture from the cavity; and
a vent fluidly coupled to the chamber to remove the moisture from the cavity.

2. The exterior lamp of claim 1 , wherein the cover is transparent.

3. The exterior lamp of claim 1 , wherein the desiccant releases the moisture from the cavity through the vent when the desiccant is heated, the desiccant is located within the chamber defined by the heat sink to enable the desiccant to be warmed by the heat collected by the heat sink.

4. The exterior lamp of claim 1 , wherein the desiccant includes at least one of silica gel, indicating silica gel, molecular sieve, calcium oxide, and calcium sulfate.

5. The exterior lamp of claim 1 , wherein the lamp assembly further includes a printed circuit board and electronics of the printed circuit board, the printed circuit board is coupled to the heat sink to enable the heat sink to dissipate the heat from the electronics.

6. The exterior lamp of claim 1 , wherein the lamp assembly further includes a valve housing that at least partially encloses the desiccant within the chamber defined by the heat sink.

7. The exterior lamp of claim 1 , wherein the lamp assembly further includes a valve fluidly that is coupled to the chamber and transitions between a first position and a second position.

8. The exterior lamp of claim 7 , wherein the valve defines a first pathway in the first position, the first pathway fluidly couples the chamber and the cavity to enable the desiccant to collect the moisture from the cavity.

9. The exterior lamp of claim 8 , wherein the valve defines a second pathway in the second position, the second pathway fluidly couples the chamber and the vent to enable the vent to remove the moisture collected by the desiccant.

10. The exterior lamp of claim 9 , wherein the lamp assembly further includes a membrane layer within the first pathway and the second pathway to retain the desiccant within the chamber.

11. The exterior lamp of claim 7 , wherein the lamp assembly further includes a thermistor to determine a temperature within the chamber, the valve is set in the first position when the temperature is less than a threshold temperature, the valve is set in the second position when the temperature is greater than or equal to the threshold temperature.

12. The exterior lamp of claim 11 , wherein the thermistor directly measures the temperature within the chamber.

13. The exterior lamp of claim 11 , wherein the thermistor measures a second temperature of electronics of the lamp assembly and determines the temperature of the chamber based upon a predetermined relationship between the temperature of the chamber and the second temperature of the electronics.

14. The exterior lamp of claim 1 , further including a second lamp assembly adjacent the lamp assembly, the second lamp assembly includes a second LED, a second heat sink, a second desiccant, and a second vent.

15. The exterior lamp of claim 14 , wherein the lamp assembly is a low-beam lamp assembly and the second lamp assembly is a high-beam lamp assembly.

16. A vehicle comprising:
a lamp including a cavity;
a lamp assembly within the cavity that includes:
a light emitting device;
a heat sink coupled to the light emitting device that is configured to dissipate heat and define a chamber;
desiccant located within the chamber to collect moisture from the cavity; and
a vent fluidly coupled to the chamber to remove the moisture from the cavity.

17. The vehicle of claim 16 , wherein the lamp includes at least one of a headlamp, a tail lamp, and a turn signal lamp.

18. The vehicle of claim 16 , wherein the desiccant releases the moisture from the cavity when the desiccant heated, the desiccant is located within the chamber defined by the heat sink to enable the desiccant to be warmed by the heat collected by the heat sink.

19. The vehicle of claim 16 , wherein the lamp assembly further includes a valve fluidly coupled to the chamber that transitions between a first position and a second position, the valve defines a first pathway in the first position and a second pathway in the second position, the first pathway fluidly couples the chamber and the cavity to enable the desiccant to collect the moisture from the cavity, the second pathway fluidly couples the chamber and the vent to enable the vent to remove the moisture collected by the desiccant.

20. The vehicle of claim 19 , wherein the lamp assembly further includes a thermistor to determine a temperature within the chamber, the valve is set in the first position when the temperature is less than a threshold temperature and is set in the second position when the temperature is greater than or equal to the threshold temperature.

Assignees

• Ford Global Tech Llc

Inventors

• Helwig Stephen Kenneth
• Brown David A
• Johnson Aaron Bradley
• Dellock Paul Kenneth
• Salter Stuart C

Classifications

• F21S45/47

  Passive cooling, e.g. using fins, thermal conductive elements or openings · CPC title

• F21V29/74

  with fins or blades · CPC title

• F21S41/141

  Light emitting diodes [LED] · CPC title

• F21S45/33 Primary

  specially adapted for headlamps · CPC title

• F21W2102/00

  Exterior vehicle lighting devices for illuminating purposes · CPC title