Winding plan for a transformer of a step-up converter and ignition system for supplying a spark gap of an internal combustion engine with electrical power

Patent metadata

Field	Value
Publication number	US-10626841-B2
Application number	US-201515327160-A
Country	US
Kind code	B2
Filing date	May 21, 2015
Priority date	Jul 18, 2014
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

A step-up converter and an ignition system including a step-up converter are provided, which enable a better automated manufacture and reduced electrical insulation measures by a step-up converter constructed as follows: a transformer including a primary coil and a secondary coil galvanically isolated from the primary coil, the secondary coil being wound in multiple layers, and the primary coil being wound coaxially to the secondary coil over an outermost layer of the secondary coil, a first electrical terminal of the secondary coil branching off from an innermost layer of the secondary coil. The first electrical terminal of the secondary coil is configured for electrical connection to a high-voltage terminal for the spark gap.

First claim

What is claimed is:

1. A step-up converter for supplying electrical power to a spark gap of an internal combustion engine, comprising:
a transformer including a primary coil and a secondary coil, wherein:
the secondary coil is wound in multiple layers,
the primary coil is wound coaxially to the secondary coil over an outermost layer of the secondary coil,
a first electrical terminal of the secondary coil is extended from an innermost layer of the secondary coil, and
the first electrical terminal of the secondary coil is configured for electrical connection to a high voltage terminal for the spark gap,

wherein the transformer includes a coil bobbin which is enclosed in two core halves of a ferrite core,
wherein an area of the two core halves penetrating at least proportionally through the coil bobbin has an air gap.

2. The step-up converter as recited in claim 1 , wherein at least one of a second electrical terminal of the secondary coil and a first electrical terminal of the primary coil is assigned to a vehicle electrical system input voltage.

3. The step-up converter as recited in claim 1 , further comprising:
a controllable switch via which a second electrical terminal of the primary coil is assigned to an electrical ground.

4. The step-up converter as recited in claim 3 , wherein the electrical ground is an electrical potential of the spark gap opposite the high-voltage terminal.

5. The step-up converter as recited in claim 3 , wherein the controllable switch includes one of an IGBT and a MOSFET.

6. The step-up converter as recited in claim 2 , wherein:
the primary coil is wound in multiple layers,
the first electrical terminal of the primary coil is electrically connected to an innermost layer of the primary coil, and
the second electrical terminal of the primary coil branches off an outermost layer of the primary coil.

7. The step-up converter as recited in claim 2 , wherein:
the coil bobbin includes an essentially rotationally symmetrical base body,
the coil bobbin includes a chamber base and chamber walls connected to the chamber base on both sides,
the secondary coil is wound on the chamber base between the chamber walls, and
the primary coil is wound onto the outermost layer of the secondary coil between the chamber walls.

8. The step-up converter as recited in claim 7 , wherein at least one of:
the coil bobbin includes a pocket for spatial fixation and electrical contacting of the first and second electrical terminals of the primary coil and the first and second electrical terminals of the secondary coil, and
the first electrical terminal of the secondary coil is electrically insulated from the primary coil by one of the chamber walls of the base body.

9. The step-up converter as recited in claim 1 , wherein the transformer has a transformation ratio between 5 and 30.

10. The step-up converter as recited in claim 1 , wherein the transformer has a transformation ratio between 7 and 20.

11. The step-up converter as recited in claim 1 , wherein the transformer has a transformation ratio between 8 and 15.

12. The step-up converter as recited in claim 1 , wherein the primary coil and the secondary coil are made of enameled copper wires.

13. An ignition system having a spark gap for spark ignition of a combustible mixture of an internal combustion engine, the system comprising:
a step-up converter for supplying electrical power to a spark gap of an internal combustion engine, the converter including a transformer including a primary coil and a secondary coil, wherein:
the secondary coil is wound in multiple layers,
the primary coil is wound coaxially to the secondary coil over an outermost layer of the secondary coil,
a first electrical terminal of the secondary coil is extended from an innermost layer of the secondary coil,
the first electrical terminal of the secondary coil is configured for electrical connection to a high voltage terminal for the spark gap, and
the first electrical terminal of the secondary coil is connected to the high-voltage terminal of the spark gap,
wherein the transformer includes a coil bobbin which is enclosed in two core halves of a ferrite core,
wherein an area of the two core halves penetrating at least proportionally through the coil bobbin has an air gap.

14. The ignition system as recited in claim 13 , wherein the step-up converter includes a controllable switch via which a second electrical terminal of the primary coil is assigned to an electrical ground.

15. The ignition system as recited in claim 14 , wherein the electrical ground is an electrical potential of the spark gap opposite the high-voltage terminal.

16. The ignition system as recited in claim 14 , wherein the controllable switch includes one of an IGBT and a MOSFET.

17. A step-up converter for supplying electrical power to a spark gap of an internal combustion engine, comprising:
a transformer including a primary coil and a secondary coil, wherein:
the secondary coil is wound in multiple layers,
the primary coil is wound coaxially to the secondary coil over an outermost layer of the secondary coil,
a first electrical terminal of the secondary coil is extended from an innermost layer of the secondary coil, and
the first electrical terminal of the secondary coil is configured for electrical connection to a high voltage terminal for the spark gap,

wherein the transformer includes a coil bobbin which is enclosed in two core halves of a ferrite core,
wherein an area of the two core halves penetrating at least proportionally through the coil bobbin has an air gap,
wherein at least one of a second electrical terminal of the secondary coil and a first electrical terminal of the primary coil is assigned to a vehicle electrical system input voltage
wherein:
the primary coil is wound in multiple layers,
the first electrical terminal of the primary coil is electrically connected to an innermost layer of the primary coil, and
the second electrical terminal of the primary coil is electrically connected to an outermost layer of the primary coil,

wherein:
the coil bobbin includes an essentially rotationally symmetrical base body,
the coil bobbin includes a chamber base and chamber walls connected to the chamber base on both sides,
the secondary coil is wound on the chamber base between the chamber walls, and
the primary coil is wound onto the outermost layer of the secondary coil in the same chamber of the coil bobbin,
wherein there is only one coil bobbin.

Assignees

• Bosch Gmbh Robert

Inventors

• Steinberger Werner

Classifications

• H01F27/2828

  Construction of conductive connections, of leads · CPC title

• F02P9/002 Primary

  Control of spark intensity, intensifying, lengthening, suppression (by means of current control in the storage devices F02P3/05, F02P3/09, during starting F02P15/12) · CPC title

• H01F27/325

  Coil bobbins (formers for coils in general H01F5/02) · CPC title

• H01F38/12

  Ignition, e.g. for IC engines · CPC title

• F02P15/10

  having continuous electric sparks · CPC title