Essentially biobased, thermoformable composition and containers formed thereof

Patent metadata

Field	Value
Publication number	US-10626271-B2
Application number	US-201414467486-A
Country	US
Kind code	B2
Filing date	Aug 25, 2014
Priority date	Mar 7, 2012
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

An essentially biobased and optionally biodegradable, thermoformable composition containing
a) as thermoformable resin at least one poly-L-lactide with less than 1 mol % of D-lactoyl units (PLLA) or at least one poly-L-lactide with 1-5 mol % of D-lactoyl units (PLA) and b) a nucleating combination of
α) 1 to 10% Wt. of at least one poly-D-lactide with less than 1 mol % of L-lactoyl-units (PDLA) or of 0.5 to 5% Wt. of PLLA/PDLA or PLA/PDLA stereocomplex crystallites, β) 0.1 to 25% Wt. of an inorganic nucleating agent, and γ) 0.1 to 30% Wt. of at least an inorganic filler with lamellar structure,
and thermoformed, essentially biobased and optionally biodegradable containers formed of the inventive compositions.

First claim

The invention claimed is:

1. A thermoformable composition consisting of:
(a) at least one poly-L-lactide with less than 1 mol % of D-lactoyl units (PLLA) or at least one poly-L-lactide with from 1 mol % to 5 mol % of D-lactoyl units (PLA) as thermoformable, biodegradable resin,
(b) a nucleating combination of
α) 0.5 to 5% by weight, based on the total amount of the thermoformable resin a), of PLLA/PDLA or PLA/PDLA stereocomplex crystallites in a molar ratio of 1:1,
β) 0.1 to 25% by weight, based on the total amount of the thermoformable resin a), of an inorganic nucleating agent, and
γ) greater than 10 to less than 30% by weight, based on the total amount of the thermoformable resin a), of at least an inorganic filler with lamellar structure, and

(c) optionally, one or more additives selected from the group consisting of UV stabilizers, heat stabilizers, anti-oxidants, flame retardants, impact modifiers, plasticizers, rheology modifiers, antistatic agents, mold release agents, lubricants, and degassing agents,
wherein the component (γ) is always a different compound than any inorganic nucleating compound used as component (β).

2. The thermoformable composition as claimed in claim 1 wherein the thermoformable resin PLA is a copolymer of L-lactide units with up to 2.5 mol % D-lactoyl-units.

3. The thermoformable composition as claimed in claim 1 wherein the nucleating combination b) is comprised of 0.5 to 3% by weight of stereocomplex crystallites PLLA/PDLA or of PLA/PDLA in a molar ratio of 1:1 as component α, of 1 to 20% by weight of talc as component β) and of 10 to 25% by weight of at least one lamellar clay mineral as component γ), each based on the total amount of the thermoforming resin a).

4. The thermoformable composition as claimed in claim 3 , wherein the talc has an aspect ratio of 2 to 150.

5. The thermoformable composition as claimed in claim 1 , wherein the nucleating combination b) is comprised of 0.5 to 3% by weight of stereocomplex crystallites of PLLA/PDLA or PLA/PDLA in a molar ratio of 1:1 as component α, of 1 to 20% by weight of talc as component β) and of 10 to 25% by weight of at least one lamellar clay mineral as component γ), each based on the total amount of the thermoformable resin a).

6. The thermoformable composition as claimed in claim 5 , wherein the lamellar clay mineral is a lamellar aluminum mineral.

7. The thermoformable composition as claimed in claim 1 wherein component (β) comprises talc.

8. The thermoformable composition as claimed in claim 7 wherein component (γ) comprises a lamellar clay mineral.

9. The thermoformable composition as claimed in claim 1 , wherein the nucleating combination b) is comprised of about 3% by weight of stereocomplex crystallites of PLA/PDLA as component α, about 6% by weight of talc as component β), and about 20% by weight of Kaolin as component γ), each based on the total amount of the thermoformable resin a).

10. The thermoformable composition as claimed in claim 1 , wherein the nucleating combination b) is comprised of about 2.5% by weight of stereocomplex crystallites of PLLA/PDLA as component α, about 0.25% by weight of talc as component β), and about 20% by weight of Kaolin as component γ), each based on the total amount of the thermoformable resin a).

11. The thermoformable composition as claimed in claim 1 , wherein the nucleating combination b) is comprised of about 2.5% by weight of stereocomplex crystallites of PLLA/PDLA as component α, about 0.5% by weight of talc as component β), and about 20% by weight of Kaolin as component γ), each based on the total amount of the thermoformable resin a).

12. A thermoformed, essentially biobased container formed of the thermoformable composition of claim 1 .

13. The thermoformed container as claimed in claim 12 , wherein the container has a resistance against deformation up to a temperature of 100° C.

14. The thermoformed container, as claimed in claim 12 , obtained by molding the thermoformable composition at a temperature of 180° C. at maximum into a sheet or optionally into a multilayered film, and thermoforming said sheet or film by means of vacuum deep drawing or pressure deep drawing into containers, and optionally into complementary lids as closures for the containers.

15. The thermoformed container as claimed in claim 12 , wherein the container is an essentially biobased cup.

16. The essentially biobased cup of claim 15 , wherein said cup has a shape of its outside surface or means on its outside surface for gripping and improved hoop strength, optionally in combination with a complementary lid as closure.

17. A thermoformed, essentially biobased lid formed of the thermoformable composition as claimed in claim 1 .

18. A closure for a thermoformed container, comprising the lid of claim 17 .

Assignees

• Huhtamaeki Oyj
• Purac Biochem Bv

Inventors

• Hoekstra Aad
• Schennink Gerald G J
• De Vos Sicco

Classifications

• C08L67/04 Primary

  Polyesters derived from hydroxycarboxylic acids, e.g. lactones (C08L67/06 takes precedence) · CPC title

• B65D1/265

  Drinking cups (B65D81/3865 takes precedence, holders for plastic cups A47G23/0208) · CPC title

• C08L2205/025

  containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure · CPC title

• B65D65/466

  Bio- or photodegradable packaging materials · CPC title

• B29L2022/00

  Hollow articles (tubular articles B29L2023/00; pneumatic tyres B29L2030/00) · CPC title