Dual voltage unit for a vehicle

Patent metadata

Field	Value
Publication number	US-10625618-B2
Application number	US-201815970183-A
Country	US
Kind code	B2
Filing date	May 3, 2018
Priority date	May 4, 2017
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

A voltage supply unit for a vehicle is described, the voltage supply unit having a first output adapted to supply a first voltage to a first load and a second output adapted to supply a second voltage to a second load. The second voltage is obtained by a DC/DC converter powered by the first voltage, where the low voltage side of the DC/DC converter is connected to the second output and the high voltage side of the DC/DC converter is connected to the first output. Two different voltages can thereby be supplied by the use of one battery.

First claim

What is claimed is:

1. A voltage supply unit for a vehicle, the voltage supply unit comprising:
a first output configured to supply a first voltage to a first load; and
a second output configured to supply a second voltage to a second load, wherein the second voltage is obtainable by a DC/DC converter configured to receive input from the first voltage, where a first terminal voltage side of the DC/DC converter is connected to the second output and a second terminal voltage side of the DC/DC converter is connected to the first output, the first terminal voltage being lower than the second terminal voltage;
a bettery comprising a first battery pack and a second battery pack connected in series, where an output voltage of the battery equals the first voltage and the output voltage of the second battery pack equals the second voltage; and
a second switch adapted to connect the second battery pack to the second output, together with the first terminal voltae side of the DC/DC converter to provide parrallel current paths to the second output, in response to a predefined additional load connected to the second output;
wherein the DC/DC converter is adapted to charge the second battery pack in response to a ratio between a state of charge of the second battery pack and a state of charge of the first battery pack being lower than a predefined amount;
wherein, in response to the vehicle being parked and an ignition of the vehicle switched off, and the output voltage of the second battery pack being higher than a predefined voltage level, the DC/DC converter is switched off and the second battery pack is conected to the second output.

2. The voltage supply unit according to claim 1 further compising a first switch adapted to disconnect the first load from the first output in response to a current delivered by the second output that exceeds a predefined limit.

3. The voltage supply unit according to claim 1 wherein the DC/DC converter is adapted to charge the battery by an external voltage supply connected to the second output.

4. The voltage supply unit according to claim 1 wherein the battery, the DC/DC converter, and a control unit of the voltage supply unit are comprised in an air tight housing.

5. The voltage supply unit according to claim 4 further comprising an air cooling system.

6. The voltage supply unit according to claim 5 furher comprising an outer shell which encloses the air tight housing of the voltage supply unit, wherein the air tight housing is provided with cooling fins.

7. The voltage supply unit according to claim 5 wherein the air cooling system comprises a fan.

8. A vehicle comprises the voltage supply unit of claim 1 .

9. The vehicle of claim 8 wherein the vehicle is a hybrid vehicle.

10. A method for supplying electric energy to an electric system of a vehicle, the method comprising:
supplying a first voltage to a first load connected to a first output of a battery;
supplying a second voltage to a second load connected to a second output of a DC/DC converter, the DC/DC converter connected to the first output of the battery;
connecting a second battery pack, comprised in the battery, to the second output in response to a predefined additional load being connected to the second output;
charging the second battery pack using the DC/DC converter in response to a ratio between a state of charge of the second battery pack and a state of charge of the first battery pack being lower than a predefined amount; and
switching off the DC/DC converter and connecting the second battery pack to the second output, in response to the vehicle being parked and an ignition of the vehicle switched off, and an output voltage of the second battery pack being higher than a predefined voltage level.

11. A non-transitory computer readable medium having stored computer executable instructions for use in supplying electric energy to an electric system of a vehicle, the instructions for execution by a processor and memory to:
supply a first voltage to a first load connected to a first output of a battery;
supply a second voltage to a second load connected to a second output of a DC/DC converter, the DC/DC converter connected to the first output of the battery;
connect a second battery pack, comprised in the battery, to the second output in response to a predefined additional load being connected to the second output;
charge the second battery pack using the DC/DC converter in response to a ratio between a state of charge of the second battery pack and a state of charge of the first battery pack being lower than a predefined amount; and
switch off the DC/DC converter and connect the second battery pack to the second output, in response to the vehicle being parked and an ignition of the vehicle switched off, and an output voltage of the second battery pack being higher than a predefined voltage level.

Assignees

• Volvo Car Corp

Inventors

• Forssell Jonas
• Almhagen Petter
• Eriksson Robert
• Sjogren Jonas
• Bengtsson Peter
• Stalfors Tobias
• Muller Jan
• Belfrage Anders
• Vanerhav Axel
• Eriksson Andreas

Classifications

• B60L2240/549

  Current · CPC title

• H01M10/6551

  Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings · CPC title

• H01M10/425

  Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing (printed circuits H05K1/00) · CPC title

• F02N11/0862

  characterised by the electrical power supply means, e.g. battery · CPC title

• B60L50/66

  Arrangements of batteries · CPC title