Apparatus for manufacturing fiber reinforced resin material

Patent metadata

Field	Value
Publication number	US-10625476-B2
Application number	US-201815974810-A
Country	US
Kind code	B2
Filing date	May 9, 2018
Priority date	May 12, 2017
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

An apparatus for manufacturing a fiber reinforced resin material, by cutting long fiber bundles into a plurality of pieces having a predetermined length, and impregnating the cut fiber bundles with resin, includes a plurality of cutters each having a predetermined length and configured to cut the long fiber bundles, and a conveyance unit provided below the cutters and configured to continuously convey the fiber bundles cut with the cutters. The cutters are arranged along a conveying direction of the conveyance unit, such that respective longitudinal directions of the cutters form different angles with the conveying direction of the conveyance unit, when viewed from above the cutters.

First claim

What is claimed is:

1. An apparatus for manufacturing a fiber reinforced resin material, by cutting fiber bundles into a plurality of pieces having a predetermined length, and impregnating the plurality of pieces with resin, the apparatus comprising:
a plurality of cutters each having a predetermined length and configured to cut the fiber bundles, the plurality of cutters configured to cut corresponding fiber bundles independently;
a belt conveyor provided below the plurality of cutters and configured to continuously convey the fiber bundles cut with the plurality of cutters,
wherein the plurality of cutters are arranged along a conveying direction of the belt conveyor, such that respective longitudinal directions of the plurality of cutters form different angles with the conveying direction of the belt conveyor, when viewed from above the plurality of cutters; and
a plurality of upper conveyors, wherein each of the plurality of upper conveyors is positioned directly below a plurality of blades of a corresponding one of the plurality of cutters and directly above the belt conveyor for conveying the plurality of pieces to the belt conveyor.

2. The apparatus according to claim 1 , wherein the plurality of cutters comprises four or more cutters, and second and subsequent ones of the plurality of cutters are arranged along the conveying direction of the belt conveyor, such that the respective longitudinal direction of the second and subsequent ones of the plurality of cutters form angles of +45°, −45°, and +90° with the longitudinal direction of a first one of the plurality of cutters,
wherein the angle with respect to the longitudinal direction of the plurality of cutters in the clockwise direction is denoted with “−” and the angle in the counterclockwise direction is denoted with “+”.

3. The apparatus according to claim 1 , wherein each of the plurality of cutters comprises a cutter roller on which the plurality of blades extending in the longitudinal direction of the each of the plurality of cutters is arranged in a radial fashion.

4. The apparatus according to claim 1 , wherein each of the plurality of cutters comprises a pair of pullout rollers configured for pulling out the fiber bundles from a supply of fibers.

Assignees

• Toyota Motor Co Ltd

Inventors

• Miura Masaya
• Oda Tetsuya

Classifications

• D04H1/74

  the fibres being orientated, e.g. in parallel {(anisotropic fleeces)} · CPC title

• D04H1/4374

  using different kinds of webs, e.g. by layering webs · CPC title

• B29B15/00 Primary

  Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 · CPC title

• B29B15/105

  of reinforcement of definite length with a matrix in solid form, e.g. powder, fibre or sheet form (calendering B29C70/506) · CPC title

• B29C70/14

  oriented · CPC title