Method for producing alcohol

Patent metadata

Field	Value
Publication number	US-10625245-B2
Application number	US-201716080599-A
Country	US
Kind code	B2
Filing date	Mar 29, 2017
Priority date	Apr 4, 2016
Publication date	Apr 21, 2020
Grant date	Apr 21, 2020

Abstract

A method for producing an alcohol having 8 or more and 22 or less carbon atoms includes the following steps: step 1: forming a porous layer on a surface of a porous material having a pore size mode of 30 nm or more and 200 nm or less to obtain a bimodal carrier; step 2: supporting cobalt on the bimodal carrier obtained in step 1 to obtain a catalyst having peaks of pore distribution in a range of 1 nm or more and 25 nm or less and a range of 30 nm or more and 200 nm or less, respectively; and step 3: reacting carbon monoxide with hydrogen at a gauge pressure of 2 MPa or more and 100 MPa or less in the presence of the catalyst obtained in step 2.

First claim

The invention claimed is:

1. A method for producing an alcohol having 8 or more and 22 or less carbon atoms comprising the following steps:
step 1: forming a porous layer on a surface of a porous material having a pore size mode of 30 nm or more and 200 nm or less to obtain a bimodal carrier,
step 2: supporting cobalt on the bimodal carrier obtained in step 1 to obtain a catalyst having peaks of pore distribution in a range of 1 nm or more and 25 nm or less and a range of 30 nm or more and 200 nm or less, respectively; and
step 3: reacting carbon monoxide with hydrogen at a gauge pressure of 2 MPa or more and 100 MPa or less in the presence of the catalyst obtained in step 2.

2. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein the porous layer contains one or two or more selected from a silicate, silicon oxide, aluminum oxide, and zirconium oxide.

3. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein step 1 comprises the following steps:
step 1-1: supporting a dispersion or a solution containing a raw material of the porous layer on the porous material; and
step 1-2: calcining the porous material with the dispersion or the solution supported thereon obtained in step 1-1.

4. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein the porous material contains silicon oxide.

5. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein the reaction temperature in step 3 is 100° C. or more and 300° C. or less.

6. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein in the pore distribution of the catalyst, the peak position of pore distribution is in the range of 4 nm or more and 14 nm or less.

7. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein in the pore distribution of the catalyst, the peak position of pore distribution in the range of 40 nm or more and 200 nm or less.

8. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 1 , wherein the gauge pressure in the reaction in step 3 is 4 MPa or more.

9. A method for producing an alcohol having 8 or more and 22 or less carbon atoms comprising a step of reacting carbon monoxide with hydrogen at a gauge pressure of 2 MPa or more and 100 MPa or less in the presence of the catalyst obtained by forming a porous layer on a surface of a porous material having a pore size mode of 50 nm or more and 100 nm or less to obtain a bimodal carrier and supporting cobalt on said bimodal carrier to obtain a catalyst having peaks of pore distribution in a range of 3 nm or more to 15 nm or less and a range of 50 nm or more to 100 nm or less, respectively.

10. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 9 , wherein a temperature to react carbon monoxide with hydrogen is 100° C. or more and 300° C. or less.

11. The method for producing an alcohol having 8 or more and 22 or less carbon atoms according to claim 9 , wherein the gauge pressure in the reaction between carbon monoxide and hydrogen is 4 MPa or more.

Assignees

• Kao Corp

Inventors

• Ishihara Daisuke
• Tsubaki Noritatsu
• Yoneyama Yoshiharu

Classifications

• C07C33/02

  Acyclic alcohols with carbon-to-carbon double bonds · CPC title

• B01J37/08

  Heat treatment {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• B01J23/75 Primary

  Cobalt · CPC title

• C07C29/50

  with molecular oxygen only · CPC title

• C07C31/125

  containing five to twenty-two carbon atoms · CPC title