Sheath heater

Patent metadata

Field	Value
Publication number	US-10622121-B2
Application number	US-201715827918-A
Country	US
Kind code	B2
Filing date	Nov 30, 2017
Priority date	Sep 5, 2017
Publication date	Apr 14, 2020
Grant date	Apr 14, 2020

Abstract

A sheath heater includes: a housing having an accommodating space formed therein; a plurality of main terminals electrically connected to an outside of the sheath heater through an electric circuit, wherein the accommodating space is filled with magnesia and the plurality of main terminals are disposed in the accommodating space to penetrate through one side and another side of the housing; an overheat preventing means located in the housing, connected in series with the electric circuit, and having a PTC element controlling a flow of current of the electric circuit according to a temperature of the PTC element; and a heating element electrically connected to the electric circuit and generating heat during the flow of current.

First claim

What is claimed is:

1. A sheath heater comprising:
a housing having an accommodating space formed therein;
a plurality of main terminals electrically connected to an outside of the sheath heater through an electric circuit, wherein the accommodating space is filled with magnesia and the plurality of main terminals are disposed in the accommodating space to penetrate through one side and another side of the housing;
an overheat preventing means located in the housing, connected in series with the electric circuit, and having a PTC element controlling a flow of current of the electric circuit according to a temperature of the PTC element; and
a heating element electrically connected to the electric circuit and generating heat during the flow of current,
wherein the PTC element of the overheat preventing means includes one or more negative or positive auxiliary terminals,
the one or more negative or positive auxiliary terminals are connected to the plurality of main terminals through the heating element and are connected to the electric circuit, and
elastic members having one side connected to one terminal of the one or more negative or positive auxiliary terminals and another side connected to another terminal of the one or more negative or positive auxiliary terminals are provided outside the one or more negative or positive auxiliary terminals.

2. The sheath heater of claim 1 , wherein the elastic members pressurize the one or more negative or positive auxiliary terminals to the PTC element such that the PTC element and the one or more negative or positive auxiliary terminals are in surface-contact with each other.

3. The sheath heater of claim 1 , wherein insulating members are each provided between the elastic members and the one or more negative or positive auxiliary terminals to provide electrical insulation between the elastic members and the one or more negative or positive auxiliary terminals which are electrical conductors.

4. A sheath heater comprising:
a housing having an accommodating space formed therein;
a plurality of main terminals electrically connected to an outside of the sheath heater through an electric circuit, wherein the accommodating space is filled with magnesia and the plurality of main terminals are disposed in the accommodating space to penetrate through one side and another side of the housing;
an overheat preventing means located in the housing, connected in series with the electric circuit, and having a PTC element controlling a flow of current of the electric circuit according to a temperature of the PTC element; and
a heating element electrically connected to the electric circuit and generating heat during the flow of current,
wherein the PTC element of the overheat preventing means includes one or more negative or positive auxiliary terminals,
the one or more negative or positive auxiliary terminals are connected to the plurality of main terminals through the heating element and are connected to the electric circuit,
the PTC element has an insertion hole penetrating through a center of the PTC element,
the one or more negative or positive auxiliary terminals are fastening members of a nut shape having a through-hole formed therein, and
a fixing member of a bar shape that a screw thread is formed on an outer circumference surface of the fixing member is inserted into the insertion hole and is fastened to the through-hole.

5. The sheath heater of claim 4 , wherein an installation groove which is inwardly indented is formed in a surface of each of the fastening members facing the PTC element, and
the installation groove is provided with an elastic member.

6. The sheath heater of claim 5 , wherein the elastic member elastically pressurizes each of the fastening members to the PTC element to be closely in contact with each other, such that the fastening members and the PTC element are in surface-contact with each other.

7. The sheath heater of claim 1 , wherein the overheat preventing means is located at a center of the housing to uniformly transfer heat within the housing during radiation of the PTC element.

8. A sheath heater comprising:
a housing having an accommodating space formed therein;
a plurality of main terminals electrically connected to an outside of the sheath heater through an electric circuit, wherein the accommodating space is filled with magnesia and the plurality of main terminals are disposed in the accommodating space to penetrate through one side and another side of the housing;
an overheat preventing means located in the housing, connected in series with the electric circuit, and having a PTC element controlling a flow of current of the electric circuit according to a temperature of the PTC element; and
a heating element electrically connected to the electric circuit and generating heat during the flow of current,
wherein the PTC element of the overheat preventing means includes one or more negative or positive auxiliary terminals,
the one or more negative or positive auxiliary terminals are connected to the plurality of main terminals through the heating element and are connected to the electric circuit,
one side of the PTC element is coupled to one terminal of the plurality of main terminals and another side thereof is connected to an auxiliary terminal having an electrical polarity opposite to that of the one side of the PTC element,
the auxiliary terminal is coupled to a remaining terminal of the plurality of main terminals through the heating element and is connected to the electric circuit, and
clamping members having one side connected to the one terminal of the plurality of main terminals and another side connected to the auxiliary terminal are provided outside the one terminal of the plurality of main terminals and the auxiliary terminal.

9. The sheath heater of claim 8 , wherein the clamping members pressurize the one terminal of the plurality of main terminals and the auxiliary terminal to the PTC element such that the one terminal of the plurality of main terminals and the auxiliary terminal are in surface-contact with the PTC element.

10. The sheath heater of claim 8 , wherein insulating members are each provided between the clamping members and the one terminal of the plurality of main terminals, and between the clamping members and the auxiliary terminal to provide electrical insulation between the clamping members, which are electrical conductors, and the one terminal of the plurality of main terminals or the auxiliary terminal.

11. The sheath heater of claim 1 , wherein the plurality of main terminals or the one or more negative or positive auxiliary terminals which are in surface-contact with the PTC element include a head part of which one side is in contact with a side surface of the PTC element, and a neck part having one end portion extended from the head part and having another end portion fixed to the heating element.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Oh Man Ju
• Lee Sang Shin
• Chung So La
• Kim Jae Woong
• Park So Yoon
• Park Jae Woo
• Bae Ki Seung

Classifications

• H05B1/0236 Primary

  for vehicles · CPC title

• B60H1/00978

  Control systems or circuits characterised by failure of detection or safety means; Diagnostic methods · CPC title

• F24H1/162

  using electrical energy supply · CPC title

• H01C1/028 Primary

  the resistive element being embedded in insulation with outer enclosing sheath · CPC title

• F24H1/121

  using electric energy supply · CPC title