Process for using biogenic carbon dioxide derived from non-fossil organic material

Patent metadata

Field	Value
Publication number	US-10619173-B2
Application number	US-201916284370-A
Country	US
Kind code	B2
Filing date	Feb 25, 2019
Priority date	Jul 22, 2014
Publication date	Apr 14, 2020
Grant date	Apr 14, 2020

Abstract

The present disclosure provides a process for forming a biogenic carbon-based fuel or a fuel intermediate from biogenic carbon dioxide and hydrogen. At least a portion of the biogenic carbon dioxide and hydrogen is subjected to a reverse water gas shift reaction that produces at least carbon monoxide. The carbon monoxide so produced, the biogenic carbon dioxide and the hydrogen are introduced, together or separately, to a biologic or chemical conversion process to produce the fuel or fuel intermediate.

First claim

The invention claimed is:

1. A process for producing a fuel or fuel intermediate containing carbon derived from non-fossil organic material comprising:
(i) providing biogenic carbon dioxide that is sourced from a production process comprising at least one of a step of fermentation and a thermal process, said production process producing a first product derived from the non-fossil organic material, said first product selected from: (a) an energy product; (b) a biogenic carbon-based product selected from a chemical product, a fuel and a fuel intermediate; and (c) a combination thereof, wherein the biogenic carbon dioxide is generated during the production process;
(ii) providing a stream enriched in hydrogen that is sourced from a hydrogen production process, the hydrogen production process including a step of removing fossil carbon dioxide from a stream including hydrogen to provide the steam enriched in hydrogen;
(iii) converting the biogenic carbon dioxide and hydrogen from the stream enriched in hydrogen to a second product, said second product comprising at least one of a biogenic carbon-based fuel and a biogenic carbon-based fuel intermediate; wherein the converting comprises subjecting at least a portion of the biogenic carbon dioxide and hydrogen to a reverse water gas shift reaction to produce carbon monoxide and water, and wherein the carbon monoxide so produced, biogenic carbon dioxide, and hydrogen are fed to a biologic or chemical conversion process to produce the second product; and
(iv) carrying out or arranging for one or more parties to carry out at least one step that contributes to a reduction in the life cycle greenhouse gas (GHG) emissions of the second product.

2. The process according to claim 1 , wherein the biogenic carbon dioxide is sourced from a production process comprising a step of fermentation.

3. The process according to claim 2 , wherein said at least one step is selected from:
(a) introducing at least a portion of fossil carbon dioxide recovered from one or more streams comprising fossil carbon dioxide generated during said hydrogen production process into an apparatus for transporting carbon dioxide, withdrawing carbon dioxide from said apparatus and introducing the withdrawn carbon dioxide underground, and
(b) using at least a portion of the first product to displace the use or production of a corresponding fossil-based product, wherein the first product is selected from the chemical product and the energy product.

4. The process according to claim 1 , wherein each of the first and the second products comprises an alcohol.

5. The process of claim 4 , wherein the alcohol is methanol or ethanol.

6. The process according to claim 1 , wherein the first product comprises ethanol.

7. The process according to claim 1 , wherein the second product comprises one of ethanol and acetic acid.

8. The process according to claim 1 , comprising generating or causing the generation of a fuel credit.

9. The process according to claim 1 , comprising generating or causing the generation of a biofuel credit for each of the first and the second products, wherein each of the first and second products is ethanol.

10. The process according to claim 1 , wherein the life cycle GHG emissions are at least 50% lower than a gasoline baseline as measured by EPA methodology.

11. The process according to claim 1 , wherein the conversion process of step (iii) is a biological conversion of the carbon monoxide, biogenic carbon dioxide and the hydrogen to ethanol by a bacterium from the genus Clostridium.

12. A process for producing ethanol containing carbon derived from non-fossil organic material comprising:
(i) fermenting sugar from the non-fossil organic material to produce a fuel, wherein biogenic carbon dioxide is produced during the fermenting;
(ii) collecting the biogenic carbon dioxide produced during the fermenting to produce collected biogenic carbon dioxide;
(iii) providing hydrogen;
(iv) combining at least a portion of the collected biogenic carbon dioxide and the hydrogen to produce a combined stream; and
(v) converting biogenic carbon dioxide and hydrogen in the combined stream to the ethanol,
wherein the converting (v) comprises subjecting at least a portion of the biogenic carbon dioxide and hydrogen in the combined stream to a reverse water gas shift reaction to produce carbon monoxide and water, and wherein the carbon monoxide so produced, biogenic carbon dioxide, and hydrogen are introduced to a biologic conversion process to produce the ethanol.

13. The process according to claim 12 , further comprising:
(i) dividing the combined stream comprising the collected carbon dioxide and the hydrogen into a first stream and a second stream, each stream comprising biogenic carbon dioxide and hydrogen;
(ii) subjecting the first stream comprising the biogenic carbon dioxide and the hydrogen to the reverse water gas shift reaction to produce a stream comprising the carbon monoxide and water; and
(iii) combining at least the carbon monoxide so produced in the reverse water gas shift reaction with the second stream to produce a second combined stream comprising carbon monoxide, carbon dioxide and hydrogen,
wherein the second combined stream is fed to the biologic conversion process that produces the ethanol.

14. The process according to claim 12 , wherein biogenic carbon dioxide and the hydrogen are introduced separately or together to a water gas shift reactor in which the water gas shift reaction is conducted.

15. The process according to claim 12 , wherein the carbon monoxide, biogenic carbon dioxide, and hydrogen are introduced separately or together to a fermentor in the biologic conversion.

16. The process according to claim 12 , wherein the hydrogen is from electrolysis.

17. The process according to claim 12 , wherein the hydrogen is sourced from a hydrogen production process, the hydrogen production process including a step of removing fossil carbon dioxide from a stream including hydrogen.

18. The process according to claim 12 , wherein the fuel is ethanol.

19. The process according to claim 18 , wherein the non-fossil organic material is corn.

20. The process according to claim 18 , wherein the non-fossil organic material is a cellulosic feedstock.

21. A process for producing a fuel or fuel intermediate containing carbon derived from non-fossil organic material comprising:
(i) providing biogenic carbon dioxide that is sourced from a production process comprising a step of fermentation, said production process producing a first product derived from the non-fossil organic material, said first product selected from: (a) an energy product;
(b) a biogenic carbon-based product selected from a chemical product, a fuel and a fuel intermediate; and (c) a combination thereof, wherein the biogenic carbon dioxide is generated during the step of fermentation;
(ii) providing hydrogen; and
(iii) converting the biogenic carbon dioxide and hydrogen to a second product, said second product comprising biogenic carbon; wherein the converting comprises subjecting at least a portion of the biogenic carbon dioxide and hydrogen to a reverse water gas shift reaction to produce carbon monoxide and water, and wherein the carbon monoxide so produced, biogenic carbon dioxide, and hydrogen are fed to a biologic or chemical conversion process to produce the second product.

22. The process according to claim 21 , wherein the first and second products comprise ethanol.

Assignees

• Iogen Corp

Inventors

• Foody Patrick J
• Foody Brian

Classifications

• C12P7/10

  substrate containing cellulosic material · CPC title

• C01B2203/062

  Hydrocarbon production, e.g. Fischer-Tropsch process · CPC title

• C01B2203/043

  Regenerative adsorption process in two or more beds, one for adsorption, the other for regeneration · CPC title

• C01B2203/0283

  containing a CO-shift step, i.e. a water gas shift step · CPC title

• C10L2290/10

  Recycling of a stream within the process or apparatus to reuse elsewhere therein · CPC title