Adhesive sheet

Patent metadata

Field	Value
Publication number	US-10619077-B2
Application number	US-201515128334-A
Country	US
Kind code	B2
Filing date	Apr 2, 2015
Priority date	Apr 2, 2014
Publication date	Apr 14, 2020
Grant date	Apr 14, 2020

Abstract

A pressure sensitive adhesive sheet, containing a resin layer provided on a substrate or a release material. The resin layer includes a resin part (X) containing as a main component a hydrocarbon resin, and a particle part (Y) consisting of fine particles containing silica particles. At least a surface (α) of the resin layer opposite to the side of the substrate or the release material has pressure sensitive adhesiveness. The resin layer contains a multilayer structure having a layer (Xα) and a layer (Y 1 ) in this order in the thickness direction from the side of the surface (α). An intensity ratio in the layer (Xα) is less than 0.10, and an intensity ratio in the layer (Y 1 ) is 0.10 or more. The surface (α) has concave portions of irregular shapes.

First claim

The invention claimed is:

1. A pressure sensitive adhesive sheet comprising:
a substrate or a release material; and
a resin layer provided on the substrate or the release material and including a resin part (X) containing as a main component a hydrocarbon resin having a carbon atom on a main chain of a structural unit, and a particle part (Y) consisting of fine particles having an average particle diameter of from 0.01 to 100 μm and containing silica particles,
wherein a surface (α) of the resin layer opposite to a side of the substrate or the release material is provided has pressure sensitive adhesiveness,
the resin layer has a multilayer structure having a layer (Xα) comprising the resin part (X), a layer (Y 1 ) comprising the particle part (Y), and a layer (Xβ) comprising the resin part (X) in this order in a thickness direction from a side of the surface (α),
an intensity ratio (Si/C) in the layer (Xα) is less than 0.10, an intensity ratio (Si/C) in the layer (Y 1 ) is 0.10 or more, and an intensity ratio (Si/C) in the layer (Xβ) is less than 0.10, where the intensity ratio (Si/C) is a ratio of a peak intensity (Si) derived from a silicon atom and a peak intensity (C) derived from a carbon atom measured with an energy dispersive X-ray analyzer in the thickness direction from the side of the surface (α) of the resin layer, and
the surface (α) has at least one concave portion having an irregular shape.

2. The pressure sensitive adhesive sheet according to claim 1 , wherein the fine particles in the layer (Y 1 ) have a heterogeneous distribution in the horizontal plane direction.

3. The pressure sensitive adhesive sheet according to claim 1 , wherein the hydrocarbon resin is at least one pressure sensitive adhesive resin selected from the group consisting of an acrylic resin, an urethane resin, a polyester resin, a rubber resin containing no silicon atom, and an olefin resin.

4. The pressure sensitive adhesive sheet according to claim 1 , wherein the at least one concave portion is not formed by transferring an emboss pattern.

5. The pressure sensitive adhesive sheet according to claim 1 , wherein the at least one concave portion is formed through self-formation of the resin layer.

6. The pressure sensitive adhesive sheet according to claim 1 , wherein the at least one concave portion has a maximum height difference of 0.5 μm or more.

7. The pressure sensitive adhesive sheet according to claim 1 , wherein one or more of the at least one concave portion is present in a region (Q) surrounded by a square having an edge length of 1 mm that is arbitrarily selected on the surface (α) of the resin layer.

8. The pressure sensitive adhesive sheet according to claim 1 , wherein a plurality of concave portions is formed on the surface (α) of the resin layer, and positions where the concave portions are present have no periodicity.

9. The pressure sensitive adhesive sheet according to claim 1 , wherein a total content of the hydrocarbon resin and the silica particles in the resin layer is 80% by mass or more.

10. The pressure sensitive adhesive sheet according to claim 1 , wherein the resin layer is formed by a composition (x) containing the hydrocarbon resin as a main component, and a composition (y) containing 15% by mass or more of the fine particles.

11. A method for producing the pressure sensitive adhesive sheet according to claim 1 , comprising:
forming a coating film (x′) formed by a composition (x) containing the hydrocarbon resin as a main component, and a coating film (y′) formed by a composition (y) containing 15% by mass or more of the fine particles containing the silica particles; and
drying the coating film (x′) and the coating film (y′) simultaneously.

12. A method for producing the pressure sensitive adhesive sheet according to claim 1 , comprising:
forming a coating film (xβ′) formed by a composition (xβ) containing the hydrocarbon resin as a main component, a coating film (y′) formed by a composition (y) containing 15% by mass or more of the fine particles containing the silica particles, and a coating film (xα′) formed by a composition (xα) containing the hydrocarbon resin as a main component, by laminating in this order on the substrate or the release material; and
drying the coating film (xβ′), the coating film (y′), and the coating film (xα′) simultaneously.

13. A method for producing the pressure sensitive adhesive sheet according to claim 1 , comprising:
providing a laminate of the layer (Xβ) and the substrate or the release material, the layer (Xβ) containing mainly the resin part (X);
forming a coating film (y′) formed by a composition (y) containing 15% by mass or more of the fine particles containing the silica particles and a coating film (xα′) formed by a composition (xα) containing the hydrocarbon resin as a main component, by laminating in this order on the layer (Xβ) in the laminate; and
drying the coating film (y′) and the coating film (xα′) simultaneously.

14. A viscoelastic layer comprising a resin part (X) containing as a main component a hydrocarbon resin having a carbon atom on a main chain of a structural unit, and a particle part (Y) consisting of fine particles having an average particle diameter of from 0.01 to 100 μm and containing silica particles,
wherein the viscoelastic layer has a multilayer structure having a layer (Xα) comprising the resin part (X), a layer (Y 1 ) comprising the particle part (Y), and a layer (Xβ) comprising the resin part (X) in this order in a thickness direction from a side of a surface (α), which is one surface of the viscoelastic layer,
in a measurement of an intensity ratio (Si/C) of a peak intensity (Si) derived from a silicon atom and a peak intensity (C) derived from a carbon atom with an energy dispersive X-ray analyzer in the thickness direction from the side of the surface (α) of the viscoelastic layer, the an intensity ratio (Si/C) in the layer (Xα) is less than 0.10, an intensity ratio (Si/C) in the layer (Y 1 ) is 0.10 or more, and an intensity ratio (Si/C) in the layer (Xβ) is less than 0.10, where the intensity ratio (Si/C) is a ratio of a peak intensity (Si) derived from a silicon atom and a peak intensity (C) derived from a carbon atom measured with an energy dispersive X-ray analyzer in the thickness direction from the side of the surface (α) of the resin layer, and
the surface (α) has at least one concave portion having an irregular shape.

Assignees

• Lintec Corp

Inventors

• Uemura Kazue
• Kase Takamasa
• Amino Yumiko
• Kato Kiichiro
• Saito Shigeru

Classifications

• C09J7/10

  without carriers · CPC title

• C08K3/36

  Silica · CPC title

• C09J2433/00

  Presence of (meth)acrylic polymer · CPC title

• C08K3/013

  Fillers, pigments or reinforcing additives · CPC title

• C09J167/00

  Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain (based on polyester-amides C09J177/12; based on polyester-imides C09J179/08); Adhesives based on derivatives of such polymers · CPC title