Polypropylene resin composition and use thereof

Patent metadata

Field	Value
Publication number	US-10619039-B2
Application number	US-201314428572-A
Country	US
Kind code	B2
Filing date	Sep 17, 2013
Priority date	Sep 18, 2012
Publication date	Apr 14, 2020
Grant date	Apr 14, 2020

Abstract

A polypropylene resin composition including 100 parts by weight of basic components including a polypropylene resin (A) with a propylene polymer, the propylene polymer having a MFR of 10 to 300 g/10 min and containing 98 mol % or more of structural units derived from propylene, an ethylene.α-olefin copolymer (B) having an ethylene content of 65 to 90 mol %, and optionally an inorganic filler (E); 0.2 to 1 part by weight of a fatty acid amide (C); and 0.2 to 1 part by weight of a surfactant (D).

First claim

The invention claimed is:

1. A polypropylene resin composition consisting of:
100 parts by weight of basic components, wherein the basic components comprise (A), (B), and (E), including:
(A) a polypropylene resin including:
(a-1) 30 to 80 parts by weight of a propylene polymer having a melt flow rate measured in accordance with JIS K 7210 (MFR, 230° C., 21.16 N load) of 10 g/10 min to 300 g/10 min, and containing 98 mol % to 100 mol % of structural units derived from propylene and 0 mol % to 2 mol % of structural units derived from at least one α-olefin selected from ethylene and α-olefins having 4 to 8 carbon atoms, and
(a-2) 0.5 to 30 parts by weight of a propylene ethylene copolymer having an intrinsic viscosity [η] measured at 135° C. in decalin of 1.5 dl/g to 8 dl/g and containing 30 mol % to 60 mol % of structural units derived from ethylene,
the total of (a-1) and (a-2) being 30 to 80 parts by weight,
(B) 20 to 50 parts by weight of an ethylene.α-olefin copolymer having an ethylene content of 65 mol % to 90 mol % and including ethylene and at least one α-olefin selected from α-olefins having 3 to 8 carbon atoms, and
(E) 0 to 40 parts by weight of an inorganic filler,
the total of (a-2) and (B) being 20 to 50 parts by weight (the total of (A), (B) and (E) is 100 parts by weight);
0.2 to 1 part by weight of a fatty acid amide (C);
0.2 to 1 part by weight of a surfactant (D),
optionally one or more additives (F) selected from the group consisting of heat stabilizers, weather stabilizers, light stabilizers, anti-aging agents, antioxidants, fatty acid metal salts, softeners, dispersants, fillers, colorants and pigments; and,
optionally one or more components of olefin polymerization catalyst,
wherein the fatty acid amide (C) is selected from the group consisting of oleamide, stearamide, erucamide, behenamide, and erucamide dimer,
wherein the surfactant (D) is a compound selected from the group consisting of glycerol fatty acid esters, diglycerol fatty acid esters, sorbitan fatty acid esters, sucrose fatty acid esters, alkyl glucosides, polyvalent carboxylate esters, and
wherein the total of (A), (B), and (E) is 100 parts per weight.

2. The polypropylene resin composition according to claim 1 , wherein the surfactant (D) has one or two ester groups of 8 to 25 carbon atoms.

3. A shaped article comprising the polypropylene resin composition described in claim 1 .

4. The shaped article according to claim 3 , wherein the shaped article is an injection molded article.

5. The shaped article according to claim 3 , wherein the shaped article is an automobile interior or exterior part.

6. The shaped article according to claim 5 , wherein the automobile interior or exterior part is an automobile door part or pillar part.

Assignees

• Prime Polymer Co Ltd
• Honda Motor Co Ltd

Inventors

• Fukuda Yusuke
• Hayakawa Kenichi
• Hatano Yoshinobu

Classifications

• B29K2023/04

  Polymers of ethylene · CPC title

• C08L23/0815

  with aliphatic 1-olefins containing one carbon-to-carbon double bond · CPC title

• C09K3/16

  Anti-static materials · CPC title

• B62D29/043

  Superstructures (B62D25/161 takes precedence) · CPC title

• C08L23/12 Primary

  Polypropene · CPC title