Motor control device and step-out state detection method

Patent metadata

Field	Value
Publication number	US-10615725-B2
Application number	US-201916281226-A
Country	US
Kind code	B2
Filing date	Feb 21, 2019
Priority date	Aug 31, 2016
Publication date	Apr 7, 2020
Grant date	Apr 7, 2020

Abstract

In order to prevent erroneous detection of motor step-out even when the rotational speed of the motor crosses a resonance region of the motor under acceleration and/or deceleration, a motor control device (10) includes a control unit for performing control so as to apply a pulse voltage modulated in pulse width to each of coils of plural phases equipped in a motor (20) and periodically switch the phases of the coil currents flowing through the coils of the plural phases, a back electromotive force measuring unit (126) for providing a stop period for temporarily stopping application of the pulse voltage to a coil of any one phase out of the coils of the plural phases when the direction of a coil current flowing through the coil of the phase switches, and measuring back electromotive force induced in the coil during the stop period, and a step-out state detecting unit for detecting a step-out state when the rotational speed of the motor (20) is not in a resonance region of the motor (20) and the back electromotive force measured by the back electromotive force measuring unit (126) satisfies a predetermined step-out state determination criterion.

First claim

What is claimed is:

1. A motor control device comprising:
a control unit for performing control so as to apply a pulse voltage modulated in pulse width to each of the coils of a plurality of phases equipped in a stepping motor and periodically switch phases of coil currents flowing through the coils of the plurality of phases;
a back electromotive force measuring unit for providing a stop period for temporarily stopping application of the pulse voltage to a coil of any one phase out of the coils of the plurality of phases when a direction of a coil current flowing through the coil of the phase switches and measuring back electromotive force induced in the coil during the stop period; and
a step-out state detecting unit for detecting a step-out state when a rotational speed of the stepping motor is not in a resonance region of the stepping motor and the back electromotive force measured by the back electromotive force measuring unit satisfies a predetermined step-out state determination criterion.

2. The motor control device according to claim 1 , wherein the step-out state detecting unit does not perform a determination of a step-out state during acceleration and/or deceleration of the stepping motor and in the resonance region of the stepping motor.

3. The motor control device according to claim 1 , wherein the resonance region of the stepping motor is a region where the back electromotive force has a value deviating from a proportional relationship with the rotational speed of the stepping motor.

4. The motor control device according to claim 1 , wherein the control unit promptly changes the rotational speed of the stepping motor when the rotational speed of the stepping motor has reached the resonance region.

5. The motor control device according to claim 4 , wherein the control unit promptly changes the rotational speed of the stepping motor so that the rotational speed is equal to a rotational speed that crosses the resonance region when the rotational speed of the stepping motor has reached the resonance region.

6. A step-out state detection method for a motor control device that includes a control unit for performing control so as to apply a pulse voltage modulated in pulse width to each of the coils of a plurality of phases equipped in a stepping motor and periodically switch phases of coil currents flowing through the coils of the plurality of phases, and detects a step-out state of the stepping motor based on back electromotive force induced in a coil of any one phase out of the coils of the plurality of phases, wherein includes:
a rotational speed changing step of changing the rotational speed of the stepping motor based on speed command information;
a resonance region determining step of determining whether the rotational speed of the stepping motor is in a resonance region of the stepping motor during the change of the rotational speed; and
a step-out state detecting step of detecting a step-out state when a rotational speed of the stepping motor is not in the resonance region and the back electromotive force satisfies a predetermined step-out state determination criterion.

Assignees

• Minebea Mitsumi Inc

Inventors

• Miyaji Shigeki
• Hijikata Hidetoshi
• Takada Kazuo

Classifications

• H02P8/38 Primary

  the fault being step-out · CPC title

• H02P8/20

  characterised by bidirectional operation · CPC title

• H02P8/12

  Control or stabilisation of current · CPC title

• H02P8/36

  Protection against faults, e.g. against overheating or step-out; Indicating faults · CPC title

• H02P8/14

  Arrangements for controlling speed or speed and torque (H02P8/12, H02P8/22 take precedence) · CPC title