Electric motor

Patent metadata

Field	Value
Publication number	US-10615650-B2
Application number	US-201715784729-A
Country	US
Kind code	B2
Filing date	Oct 16, 2017
Priority date	May 25, 2012
Publication date	Apr 7, 2020
Grant date	Apr 7, 2020

Abstract

An electric motor includes a yoke having a cylindrical section, two pairs of permanent magnets disposed at an inner circumferential surface of the cylindrical section to oppose each other, and an armature rotatably supported further inside in a radial direction than the permanent magnets, wherein at least a pair of first flat sections opposing each other in the radial direction are formed at the cylindrical section, and the permanent magnets are disposed at positions distant from the first flat sections.

First claim

The invention claimed is:

1. An electric motor comprising:
a yoke having a cylindrical section about an axial direction;
two pairs of permanent magnets fixed to an inner circumferential surface of the cylindrical section and arranged such that magnetic N poles and S poles are alternately disposed in a circumferential direction;
an armature rotatably supported about the axial direction further inside in a radial direction than the permanent magnets; and
an armature core constituted by a plurality of core plates, which are stacked, each having a core main body fitted and fixed onto the rotary shaft and ten teeth protruding from the core main body outward in the radial direction, and on which a winding is wound between two of the teeth neighboring the circumferential direction,
wherein the cylindrical section has first flat sections and transition sections, each of the transition sections being configured to connect two of the first flat sections in the circumferential direction,
the permanent magnets are disposed at positions corresponding to the transition sections, respectively, in the circumferential direction,
wherein the teeth comprise two tooth groups, each constituted by five deformed teeth neighboring the circumferential direction,
the two tooth groups are disposed to be point-symmetrical to each other about the rotary shaft,
the five deformed teeth are constituted by:
a first-type deformed tooth formed extending from the core main body and substantially inclined toward an opposite side of the winding direction of the winding with respect to a virtual standard tooth extending along the radial direction; and
four second-type deformed teeth formed in the circumferential direction at the winding direction side of the first-type deformed tooth, the four second-type deformed teeth each extending from the core main body and substantially inclined in the winding direction with respect to a virtual standard tooth extending along the radial direction,

a first-type deformed slot is formed between the second-type deformed teeth and the first-type deformed tooth of the other tooth group adjacent to the second-type deformed teeth at the winding direction side of the second-type deformed teeth,
a second-type deformed slot is formed between the first-type deformed tooth and one of the second-type deformed teeth closest to the first-type deformed tooth at the winding direction side of the first-type deformed tooth, and
three third-type deformed slots are formed between the second deformed teeth neighboring each other in the circumferential direction, and
the first-type deformed slot, the second-type deformed slot, and the third-type deformed slots are sequentially formed in the winding direction.

2. The electric motor according to claim 1 , wherein the transition sections have a pair of the first flat sections opposing each other in the radial direction.

3. The electric motor according to claim 2 , further comprising two brushes configured to supply electricity to the armature,
wherein the two brushes are disposed at mechanical angle at a 90° interval in a circumferential direction, and
a heat protection element configured to cut the supply of electricity to the armature upon overheating is disposed at an opposite side of the two brushes with a rotary shaft of the armature sandwiched therebetween.

4. The electric motor according to claim 3 , further comprising a commutator installed at the rotary shaft adjacent to the armature core,
wherein the winding is wound at each of the teeth and having a 5-phase structure is formed in the circumferential direction through a distributed winding method to straddle the two neighboring teeth, in the circumferential direction in sequence of a U1 phase, a V1 phase, a W1 phase, an X1 phase, a Y1 phase, a U2 phase, a V2 phase, a W2 phase, an X2 phase and a Y2 phase,
the commutator has a total of the ten segments disposed in the circumferential direction such that two segments having the same electric potential corresponding to each phase are disposed to oppose each other about the rotary shaft, and the segments having the same electric potential are constituted in four poles, ten slots and ten segments by short-circuiting the winding,
the winding is connected to the two segments as a coil of the U1 phase, the coil of the U1 phase is wound between the first-type deformed slot and the third-type deformed slot disposed at a rear side in the winding direction of the first-type deformed slot, the winding is connected to the two segments as a coil of the V1 phase, the coil of the V1 phase is wound between the second-type deformed slot and the third-type deformed slot disposed at a rear side in the winding direction of the second-type deformed slot, the winding is connected to the two segments as a coil of the W1 phase, the coil of the W1 phase is wound in two third-type deformed slots disposed at both sides with a middle third-type deformed slot interposed therebetween in the three third-type deformed slots, the winding is connected to the two segments as a coil of the X1 phase, the coil of the X1 phase is wound between the first-type deformed slot of the other tooth group and the middle third-type deformed slot disposed at a rear side in the winding direction of the first-type deformed slot of the other tooth group, the winding is connected to the two segments as a coil of the Y1 phase, and then the coil of the Y1 phase is wound between the second-type deformed slot of the other tooth group and the last third-type deformed slot in the winding direction of the current tooth group,
further, simultaneously with the formation of the coils of the U1 phase, the V1 phase, the W1 phase, the X1 phase and the Y1 phase, the winding is connected to the two segments as a coil of the U2 phase, the coil of the U2 phase is wound between the first-type deformed slot and the third-type deformed slot disposed at a rear side in the winding direction of the first-type deformed slot, the winding is connected to the two segments as a coil of the V2 phase, the coil of the V2 phase is wound between the second-type deformed slot and the third-type deformed slot disposed at a rear side in the winding direction of the second-type deformed slot, the winding is connected to the two segments as a coil of the W2 phase, the coil of the W2 phase is wound between the two third-type deformed slots disposed at both sides with the middle third-type deformed slot interposed therebetween in the three third-type deformed slots, the winding is connected to the two segments as a coil of the X2 phase, the coil of the X2 phase is wound between the first-type deformed slot of the other tooth group and the middle third-type deformed slot, and the winding is connected to the two segments as a coil of the Y2 phase, and then the coil of the Y2 phase is wound between the second-type deformed slot of the other tooth group and the last third-type deformed slot in the winding direction of the current tooth group, and
a positional relationship between predetermined segments and predetermined teeth on which the coils of the winding are wound around is an opposite positional relationship about the rotary shaft.

5. The electric motor according to claim 1 , wherein the permanent magnets are ferrite magnets.

6. The electric motor according to claim 1 , further comprising:
brushes configured to supply electricity to the armature; and
a brush holder in which the brushes are disposed,
wherein a stepped wall is provided between the cylindrical section and the brush holder.

Assignees

• Mitsuba Corp

Inventors

• Kawashima Yoshichika
• Tokizaki Teppei
• Kojima Naoki

Classifications

• H02K11/25

  Devices for sensing temperature, or actuated thereby · CPC title

• H02K7/1166

  comprising worm and worm-wheel (structural association with bearings specially adapted for worm gear drives H02K7/081) · CPC title

• H02K11/026

  Suppressors associated with brushes, brush holders or their supports · CPC title

• H02K1/265

  Shape, form or location of the slots · CPC title

• H02K23/04

  having permanent magnet excitation · CPC title