Method for manufacturing electrode material and electrode material

Patent metadata

Field	Value
Publication number	US-10614969-B2
Application number	US-201716477331-A
Country	US
Kind code	B2
Filing date	Nov 8, 2017
Priority date	Feb 2, 2017
Publication date	Apr 7, 2020
Grant date	Apr 7, 2020

Abstract

Disclosed is a method for manufacturing an electrode material (1), wherein the electrode material includes: a center part (2) containing Cu, Cr and a heat resistant element and having superior large-current interruption and capacitor switching capabilities; and an outer circumferential part (3) disposed on an outer circumference of the center part (2). The outer circumferential part (3) contains Cu and Cr and has superior withstand voltage capability. The electrode material (1) is manufactured by molding a solid solution powder of Cr and the heat resistant element, molding a Cr powder integrally around an outer circumference of the molded body of the solid solution powder and infiltrating the integrally molded body with Cu etc.

First claim

The invention claimed is:

1. A method for manufacturing an electrode material, comprising:
forming a molded body by molding a powder of a solid solution of Cr and at least one kind of heat resistant element selected from Mo, W, Ta, Nb, V and Zr;
filling and molding a powder of Cr around an outer circumference of the molded body, thereby forming an integrally molded body; and
infiltrating the integrally molded body with a conductive element selected from Cu, Ag and an alloy of Cu and Ag.

2. The method for manufacturing the electrode material according to claim 1 , further comprising: sintering the integrally molded body,
wherein, in the infiltrating, the sintered integrally molded body is infiltrated with the conductive element.

3. The method for manufacturing the electrode material according to claim 1 , further comprising: sintering the molded body,
wherein, in the filling and molding, the integrally molded body is obtained by filling and molding the powder of Cr around the sintered molded body.

4. The method for manufacturing the electrode material according to claim 1 ,
wherein, in X-ray diffraction measurement of the powder of the solid solution, either a peak corresponding to Cr or a peak corresponding to the heat resistant element has disappeared.

5. An electrode material, comprising:
a center part having an current interruption capability; and
an outer circumferential part disposed on an outer circumference of the center part,
wherein the center part has a composite metal composition in which solid solution particles are uniformly dispersed in a Cu phase, the solid solution particles being formed of a solid solution of Cr and at least one kind of heat resistant element selected from Mo, W, Ta, Nb, V and Zr,
wherein the composite metal composition comprises, in terms of a weight ratio with respect to the composite metal composition, 20 to 70% of Cu, 1.5 to 64% of Cr and 6 to 76% of the heat resistant element, with the balance being unavoidable impurities,
wherein the solid solution particles in the composite metal composition have an average particle diameter of 20 μm or smaller and are uniformly dispersed in the Cu phase with a dispersion state index of 1.0 or lower as determined based on an average value and a standard deviation of distances between mass centers of the solid solution particles dispersed in the Cu phase, and
wherein the outer circumferential part comprises 60 wt % or more of Cr based on a weight of the outer circumferential part, with the balance being Cu.

6. The electrode material according to claim 5 ,
wherein the outer circumferential part comprises 75 wt % to 90 wt % of Cr based on the weight of the outer circumferential part.

Assignees

• Meidensha Electric Mfg Co Ltd

Inventors

• Ishikawa Keita
• Hayashi Shota
• Fukuda Hideaki
• Hasegawa Kosuke
• Yamamura Kenta

Classifications

• C22C27/06

  Alloys based on chromium · CPC title

• H01H11/04

  of switch contacts · CPC title

• B22F7/06

  of composite workpieces or articles from parts, e.g. to form tipped tools {(B22F7/002 takes precedence)} · CPC title

• B22F3/26

  Impregnating {(making ferrous alloys by impregnation C22C33/0242)} · CPC title

• C22C9/00

  Alloys based on copper · CPC title