System and method for controlling engine clutch slip for a hybrid vehicle

Patent metadata

Field	Value
Publication number	US-10612604-B2
Application number	US-201715818976-A
Country	US
Kind code	B2
Filing date	Nov 21, 2017
Priority date	Sep 14, 2017
Publication date	Apr 7, 2020
Grant date	Apr 7, 2020

Abstract

A system and method for controlling engine clutch slip for a hybrid vehicle, in which it is determined whether an engine clutch has entered a slip mode and lubrication of the engine clutch is easily achieved through an additional lubrication hydraulic pressure circuit whenever the engine clutch enters the slip mode, thereby achieving the engine clutch slip control in all shift ranges including low-speed and medium-speed ranges and maintaining the heat energy that is generated from the engine clutch at a predetermined level or lower.

First claim

What is claimed is:

1. A system for controlling engine clutch slip for a hybrid vehicle, the system comprising:
a supply line for guiding oil to be supplied to an engine clutch;
a circulation line for guiding oil discharged from the engine clutch;
a lubrication oil flow rate control valve mounted between the supply line and the circulation line so as to be connected thereto in order to control a lubrication oil flow rate;
a first ON/OFF solenoid valve connected to the lubrication oil flow rate control valve, the first ON/OFF solenoid valve receiving line pressure applied thereto by operation of an electric oil pump; and
a second ON/OFF solenoid valve connected to the lubrication oil flow rate control valve, the second ON/OFF solenoid valve receiving line pressure applied thereto by operation of the electric oil pump.

2. The system of claim 1 , wherein when engine clutch slip conditions are satisfied, irrespective of ON-operation of the first ON/OFF solenoid valve, the second ON/OFF solenoid valve is controlled so as to be switched ON by a transmission control unit, and
wherein when the engine clutch is not in a slip mode, the second ON/OFF solenoid valve is maintained in an OFF state.

3. The system of claim 1 , wherein the first ON/OFF solenoid valve is controlled so as to be switched ON by a transmission control unit when a shift range is a D1 range, a parking range (a P range) or a neutral range (an N range), and the second ON/OFF solenoid valve is controlled so as to be switched ON by the transmission control unit when the shift range is a D2 range or higher and when engine clutch slip conditions are satisfied.

4. The system of claim 1 , wherein when the first ON/OFF solenoid valve is switched ON, the second ON/OFF solenoid valve is also switched ON simultaneously therewith.

5. A method for controlling engine clutch slip for a hybrid vehicle, the method comprising:
determining whether an engine clutch is in a slip mode using a transmission control unit or a high-level control unit;
upon determining that the engine clutch is in the slip mode, controlling a second ON/OFF solenoid valve such that the second ON/OFF solenoid valve is switched ON irrespective of ON/OFF-operation of a first ON/OFF solenoid valve using the transmission control unit; and
supplying oil for lubrication and cooling to the engine clutch using line pressure applied to the second ON/OFF solenoid valve in accordance with ON-operation of the second ON/OFF solenoid valve.

6. The method of claim 5 , wherein the determining includes:
calculating a current slip speed of the engine clutch; and
when the calculated slip speed of the engine clutch is equal to or greater than a predetermined speed (rpm), determining that the engine clutch is in the slip mode.

7. The method of claim 6 , wherein when a hydraulic pressure for operating the engine clutch is greater than a predetermined hydraulic pressure (bar), the slip speed of the engine clutch is calculated as follows:
Engine Clutch Slip Speed=|Engine Speed−Transmission Input Shaft Speed (or Motor Speed)|.

8. The method of claim 5 , wherein, when the second ON/OFF solenoid valve is switched ON, the high-level control unit performs control of increasing a speed of an electric oil pump.

9. The method of claim 5 , further comprising:
after the supplying oil for lubrication and cooling to the engine clutch,
calculating a slip energy of the engine clutch and comparing the slip energy of the engine clutch with a predetermined energy (kJ); and
when the calculated slip energy of the engine clutch is greater than the predetermined energy (kJ), determining that the slip energy of the engine clutch has reached a threshold slip energy.

10. The method of claim 9 , wherein when a slip speed of the engine clutch is greater than a predetermined speed (rpm), the slip energy of the engine clutch is calculated as follows:
Engine Clutch Slip Energy ( n )=Previous Engine Clutch Slip Energy ( n− 1)+(Slip Speed×Transmission Input Torque×0.1047×0.01s).

11. The method of claim 9 , wherein, upon determining that the slip energy of the engine clutch has reached the threshold slip energy beyond the predetermined energy (kJ), the high-level control unit prohibits control of a hydraulic pressure of the engine clutch and switches a driving mode of a vehicle to an electric-vehicle (EV) driving mode.

12. The method of claim 9 , further comprising:
upon determining that the slip energy of the engine clutch has reached the threshold slip energy beyond the predetermined energy (kJ), outputting a message related thereto through an instrument cluster so that a driver recognizes the message.

13. The method of claim 9 , wherein upon determining that the slip energy of the engine clutch has reached the threshold slip energy beyond the predetermined energy (kJ), the transmission control unit controls the second ON/OFF solenoid valve such that the second ON/OFF solenoid valve is switched OFF, and stops control of increasing a speed of an electric oil pump.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kim Young Chul
• Jeong Sang Hyun

Classifications

• B60W20/00

  Control systems specially adapted for hybrid vehicles {(hybrid vehicle design, B60K6/00; electric vehicles B60L)} · CPC title

• F16D2048/0221

  Valves for clutch control systems; Details thereof · CPC title

• B60K2006/4825

  Electric machine connected or connectable to gearbox input shaft · CPC title

• B60K6/442

  Series-parallel switching type · CPC title

• F16D48/066

  Control of fluid pressure, e.g. using an accumulator (F16D48/062, F16D48/068 take precedence) · CPC title