Radial turbocharger comprising a swirl generator

Patent metadata

Field	Value
Publication number	US-10612562-B2
Application number	US-201715410562-A
Country	US
Kind code	B2
Filing date	Jan 19, 2017
Priority date	Jan 22, 2016
Publication date	Apr 7, 2020
Grant date	Apr 7, 2020

Abstract

Methods and systems are provided for a swirl generating device upstream of a compressor including a method, a system, and an apparatus for actuating the swirl generating device, which is located in a ring-shaped duct, adjust a swirl of air flowing through the ring-shaped duct to the compressor in response to engine operating conditions.

First claim

The invention claimed is:

1. A supercharged internal combustion engine comprising:
an intake system comprising a compressor having at least one impeller which is arranged on a rotatable shaft in a compressor housing and is equipped with impeller blades, wherein the intake system has, upstream of the at least one impeller, a section which runs transversely with respect to a virtual elongation of the shaft of the compressor and where a pivotable flap is arranged, said section splitting, at least on the side facing away from the at least one impeller, into arcuate ducts which merge so as to form a ring-shaped duct which is open on the side facing toward the at least one impeller, wherein the section perpendicularly intersects the virtual elongation of the shaft of the compressor, and wherein the compressor comprises an outlet pipe arranged perpendicularly to both the shaft and an inlet pipe of the compressor.

2. The supercharged internal combustion engine of claim 1 , wherein the pivotable flap is arranged centrally in the section, and where air is conducted past both sides of the flap for some positions of the flap, and where air is conducted past only one side of the flap for other positions of the flap.

3. The supercharged internal combustion engine of claim 1 , wherein the flap is pivotable about an axis which runs substantially parallel to the shaft of the compressor.

4. The supercharged internal combustion engine of claim 1 , wherein the ring-shaped duct is circular and is symmetrically spaced about the virtual elongation of the shaft of the compressor.

5. The supercharged internal combustion engine of claim 1 , wherein the ring-shaped duct is arranged upstream of and spaced away from the at least one impeller, and where the ring-shaped duct is fluidly coupled to the compressor via an inlet region coaxial to the shaft of the compressor.

6. The supercharged internal combustion engine of claim 1 , wherein the compressor is upstream of a throttle device, wherein the throttle device is a throttle flap.

7. The supercharged internal combustion engine of claim 1 , wherein the compressor is a radial compressor and is located upstream of a charge-air cooler located in the intake system.

8. The supercharger internal combustion engine of claim 1 , wherein the compressor is coupled to a turbine via the shaft, the turbine being arranged in an exhaust passage.

9. A method comprising:
adjusting an angle between a flap of a duct and an impeller of a compressor coupled to a turbine via a shaft, the compressor located downstream of the duct, wherein decreasing the angle increases an obstruction of an inlet pipe of the duct and vice versa,
the duct being a toroid with an indentation at its geometric center extending into a volume of the duct toward the impeller of the compressor, and wherein the compressor comprises an outlet pipe arranged perpendicularly to both the shaft and the inlet pipe.

10. The method of claim 9 , wherein the angle is decreased in response to an engine load falling below a threshold load or an engine speed falling below a threshold speed, and where the angle is increased in response to the engine load increasing above the threshold load or the engine speed increasing above the threshold speed.

11. The method of claim 9 , further comprising flowing air past the flap, the flap imparting a swirl onto the air prior to directing the air through the duct and into the compressor.

12. A system comprising:
a single-stage, radial compressor mechanically coupled to a turbine via a shaft;
a duct arranged in a compressor housing upstream or and spaced away from the compressor, the duct being toroid shaped with a protrusion extending from its geometric center into an interior volume of the duct toward the compressor;
an inlet pipe configured to flow air to the ring-shaped duct, the inlet pipe arranged perpendicularly to the shaft, and where the inlet pipe further comprises a flap which is pivotable about a pivot at a geometric center of the inlet pipe; and
a controller with computer-readable instructions stored thereon that when enabled allow the controller to:
adjust an angle of the flap to adjust an obstruction in the inlet pipe via rotating the flap about an axle parallel to the shaft to modify a charge air swirl based on one or more of an engine speed and an engine load, wherein the compressor comprises an outlet pipe arranged perpendicularly to both the shaft and the inlet pipe.

13. The system of claim 12 , wherein the angle of the flap is measured relative to a direction of incoming air flow.

14. The system of claim 13 , wherein the obstruction is increased in response to one or more of the engine speed being less than a threshold speed and the engine load being less than a threshold load, and where the obstruction is decreased in response to one or more of the engine speed being greater than the threshold speed and the engine load being greater than the threshold load.

15. The system of claim 12 , wherein the compressor and the ring-shaped duct comprise no other inlets or additional outlets other than the inlet and outlet pipes.

16. The system of claim 12 , further comprising a charge-air cooler and a throttle located downstream of the compressor relative to a direction of air flow.

17. The system of claim 12 , wherein the compressor does not include a compressor bypass.

Assignees

• Ford Global Tech Llc

Inventors

• Kindl Helmut Matthias
• Smiljanovski Vanco
• Kemmerling Joerg
• Kuske Andreas
• Sommerhoff Franz Arnd
• Brinkmann Franz J
• Kraemer Frank
• Friederichs Hanno

Classifications

• F02B33/40

  of non-positive-displacement type · CPC title

• F02M35/10157

  Supercharged engines · CPC title

• F04D29/22

  specially for centrifugal pumps · CPC title

• F04D29/464 Primary

  adjusting flow cross-section, otherwise than by using adjustable stator blades · CPC title

• F02B37/16 Primary

  by bypassing charging air · CPC title