Hot dip zinc alloy plated steel sheet having excellent corrosion resistance and external surface and method for manufacturing same
US-9745654-B2 · Aug 29, 2017 · US
US10612144B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10612144-B2 |
| Application number | US-201414900820-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jul 4, 2014 |
| Priority date | Jul 4, 2013 |
| Publication date | Apr 7, 2020 |
| Grant date | Apr 7, 2020 |
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The present invention provides a metal sheet including a steel substrate coated on at least one face with a coating including from 0.1 to 20% by weight of magnesium, optionally from 0.1 to 20% by weight of aluminum, the balance being zinc, potential impurities linked to the method and optionally one or more additional elements selected from among Si, Sb, Pb, Ti, Ca, Mn, Sn, La, Ce, Cr, Ni, Zr and Bi, the content by weight of each additional element being less than 0.3%. The coating itself is covered by a layer, based on zinc hydroxychloride, having a chlorine coating weight of at least 1 mg/m2. The layer does not include hydrozincite or mixed hydroxycarbonates of zinc and aluminum or water-soluble compounds of sodium or potassium. The present invention also provides a method to obtain the metal sheet.
Opening claim text (preview).
What is claimed is: 1. A method for a moving metal strip comprising the steps of: providing a strip of steel with a coating on at least one face, the coating including from 0.1 to 20% by weight of magnesium, a balance being zinc and impurities linked to the method; and applying an aqueous treatment solution to the coating by simple contact to form a layer, the aqueous treatment solution including at least 0.01 mol/L of zinc chloride and neither sodium chloride nor potassium chloride; the layer including zinc hydroxychloride, the layer having a chlorine coating weight of at least 1 mg/m 2 , and the layer being free of hydrozincite and mixed hydroxycarbonates of zinc and aluminum. 2. The method according to claim 1 , wherein the coating includes from 0.1 to 20% by weight of aluminum. 3. The method according to claim 1 , wherein the coating includes one or more additional elements selected from among Si, Sb, Pb, Ti, Ca, Mn, Sn, La, Ce, Cr, Ni, Zr and Bi, the content by weight of each additional element being less than 0.3%. 4. The method according to claim 1 , further comprising the step of: drying subsequent to the application of the aqueous treatment solution. 5. The method according to claim 1 , wherein the aqueous treatment solution includes Mg 2+ ions in a concentration between 5·10 −5 and 0.25 mol/L. 6. The method according to claim 5 , wherein the Mg 2+ ions are added to the aqueous solution in the form of magnesium chloride. 7. The method according to claim 1 , wherein the aqueous treatment solution may include zinc chloride or magnesium chloride, and is free of other chloride salts. 8. The method according to claim 1 , wherein the aqueous treatment solution further comprises magnesium chloride. 9. The method according to claim 1 , wherein the temperature of the aqueous treatment solution is between 20° and 60° C. 10. The method according to claim 1 , wherein the pH of the aqueous treatment solution is from 4 to 7. 11. The method of claim 1 , wherein the aqueous treatment solution is applied when the strip of steel with the coating is moving. 12. The method of claim 1 , wherein the chlorine coating weight of the layer is less than 70 mg/m 2 . 13. The method of claim 1 , wherein the chlorine coating weight of the layer is from 8 to 60 mg/m 2 . 14. The method according to claim 1 , wherein the aqueous treatment solution further comprises an oxidizing agent. 15. The method according to claim 1 , wherein the aqueous treatment solution is applied under anodic polarization. 16. The method of claim 1 , wherein a contact time of the aqueous treatment solution with the coating is between 2 seconds and 2 minutes. 17. The method of claim 1 , wherein the aqueous treatment solution further comprises hydrogen peroxide. 18. The method of claim 1 , wherein the aqueous treatment solution is applied at an exit of a galvanizing line or an exit of a vacuum deposition line. 19. The method of claim 1 , wherein the aqueous treatment solution is applied between a skin pass and a coiling of said strip of steel with the coating. 20. The method of claim 1 , wherein the aqueous treatment solution is applied by centrifugal coating. 21. The method of claim 1 , wherein the layer is distributed uniformly over the surface of the coating.
Reactive treatment · CPC title
Treatment of zinc or alloys based thereon · CPC title
of metals or alloys not provided for in groups C25D11/04 - C25D11/32 · CPC title
on metallic substrates or on substrates of boron or silicon · CPC title
using aqueous solutions with pH between 6 and 8 · CPC title
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