Electric wire with wire terminal, wire terminal and wire terminal crimper

Patent metadata

Field	Value
Publication number	US-10608349-B2
Application number	US-201916249377-A
Country	US
Kind code	B2
Filing date	Jan 16, 2019
Priority date	Jan 18, 2018
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

An electric wire is terminated with a wire terminal. The electric wire includes a conductor composed of strands and a sheath. The wire terminal includes a wire barrel portion that composed of a bottom plate, a first side plate extending from one side edge of the bottom plate and a second side plate extending from another side edge of the bottom plate. The wire barrel portion holds the conductor exposed from the sheath to make an electrical connection with the strands. The number of the strands contacting directly with the first side plate gradually changes along a longitudinal direction of the conductor. The number of the strands contacting directly with the second side plate gradually changes along the longitudinal direction inversely with respect to the first side plate.

First claim

What is claimed is:

1. An electric wire terminated with a wire terminal, comprising:
the electric wire including a conductor comprising a plurality of strands and a sheath covering the conductor, a given length of the conductor being exposed from the sheath; and
the wire terminal including a wire barrel portion comprising a bottom plate, a first side plate extending from one side edge of the bottom plate and a second side plate extending from another side edge of the bottom plate, the one side and the other side of the bottom plate being opposite to each other, wherein
the wire barrel portion holds the conductor exposed from the sheath to make an electrical connection with the strands,
the number of the strands contacting directly with the first side plate gradually changes along a longitudinal direction of the conductor exposed from the sheath,
the number of the strands contacting directly with the second side plate gradually changes along the longitudinal direction of the conductor exposed from the sheath inversely with respect to the first side plate, and
an end portion of the first side plate, on a side of the first side plate opposite from the bottom plate, and end portion of the second side plate, on a side of the second plate opposite from the bottom plate, extend towards the bottom plate in at least one same cross-sectional view of the wire barrel portion perpendicular to the longitudinal direction.

2. The electric wire terminated with the wire terminal according to claim 1 , wherein,
when a direction perpendicular to the longitudinal direction and extending from the one side of the bottom plate toward the other side of the bottom plate is denoted as a lateral direction,
on cross-sectional views of the barrel portions perpendicular to the longitudinal direction, each of the first side plate and the second side plate forms an arc to surround the strands,
a chord length of the arc of the first side plate in the lateral direction gradually decreases from one side to another side of the wire barrel portion along the longitudinal direction, and
a chord length of the arc of the second side plate in the lateral direction gradually increases from the one side to the other side of the wire barrel portion along the longitudinal direction.

3. The electric wire terminated with the wire terminal according to claim 1 , wherein,
when a direction perpendicular to the longitudinal direction and extending from the one side of the bottom plate toward the other side of the bottom plate is denoted as a lateral direction,
on cross-sectional views of the barrel portions perpendicular to the longitudinal direction, each of the first side plate and the second side plate forms an arc to surround the strands,
the first side plate and the second side plate contact with each other at an intermediate position in each extending direction thereof to form a side-plate contacting portion,
an extending length of the first side plate from the side-plate contacting portion gradually decreases from one side to another side of the wire barrel portion along the longitudinal direction, and
an extending length of the second side plate from the side-plate contacting portion gradually increases from the one side to the other side of the wire barrel portion along the longitudinal direction.

4. The electric wire terminated with the wire terminal according to claim 1 , wherein,
in a state where the wire terminal were expanded flat, a side edge of the first side plate extends obliquely with respect to the longitudinal direction, and a side edge of the second side plate extends obliquely with respect to the longitudinal direction to be parallel to the side edge of the first side plate.

5. A wire terminal comprising:
a wire barrel portion including a bottom plate, a first side plate extending from one side edge of the bottom plate, and a second side plate extending from another side edge of the bottom plate, the one side and the other side of the bottom plate being opposite to each other, wherein,
in a state where the wire terminal were expanded flat, a side edge of the first side plate extends obliquely with respect to the longitudinal direction from a first end to a second end of the side edge of the first side plate, and a side edge of the second side plate extends obliquely with respect to the longitudinal direction from a first end to a second end of the side edge of the second side plate to be parallel to the side edge of the first side plate.

6. A wire terminal crimper to be used with an anvil when crimping a wire barrel portion of a wire terminal such that the wire barrel portion holds an conductor of an electric wire, the wire terminal including a wire barrel portion comprising a bottom plate and a first side plates extending from one side edge of the bottom plate and a second side plates extending from another side edge of the bottom plate and the conductor being exposed by a given length, the crimper comprising:
a crimper body; and
a notch formed in the crimper body and to which the wire barrel portion and a plurality of strands of the conductor are to be entered when crimping the wire barrel portion, wherein
a first curved portion to be contacted with the first side plate of the wire terminal to crimp the first side plate and a second curved portion to be contacted with the second side plate of the wire terminal to crimp the second side plate are formed on the bottom of the notch, the notch being open to an outside of the crimper body in a first direction that is perpendicular to a longitudinal direction of the conductor when crimping the wire terminal,
the first curved portion and the second curved portion are adjacent to each other, and
a border ridge between the first curved portion and the second curved portion extends obliquely with respect to the longitudinal direction of the conductor when crimping the wire terminal, wherein
the border ridge is located, in a cross-sectional view of the wire terminal crimper that is perpendicular to the longitudinal direction of the conductor when crimping the wire terminal, in the first direction from a position of the first curved portion and a position of the second curved portion that are furthest in a second direction that is opposite of the first direction.

Assignees

• Yazaki Corp

Inventors

• Koshiishi Makoto

Classifications

• H01R43/058

  Crimping mandrels · CPC title

• H01R43/042

  Hand tools for crimping · CPC title

• H01R4/183

  for cylindrical elongated bodies, e.g. cables having circular cross-section (H01R4/01 takes precedence) · CPC title

• H01R4/185 Primary

  combined with a U-shaped insulation-receiving portion · CPC title

• H01R11/11

  End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member (H01R11/01 takes precedence) · CPC title