Radiological image conversion screen and flat panel detector

Patent metadata

Field	Value
Publication number	US-10607745-B2
Application number	US-201816204561-A
Country	US
Kind code	B2
Filing date	Nov 29, 2018
Priority date	Jun 1, 2016
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

An object of the present invention is to provide a radiological image conversion screen where the flexibility and the storage stability of the radiological image conversion screen are sufficiently kept without phthalic acid ester while conventional sensitivity and sharpness being maintained, and another object thereof is to provide a radiological image conversion screen where a plasticizer in a phosphor layer is suppressed from volatilization and from transfer to other layers and/or films. The objects are solved by a radiological image conversion screen comprising a support substrate and a phosphor layer stacked on the support substrate, wherein the phosphor layer comprises phosphor particles, a polyvinyl acetal resin, and a carboxylic acid ester having an ether group.

First claim

The invention claimed is:

1. A radiological image conversion screen, comprising a support substrate and a phosphor layer stacked on the support substrate,
wherein:
the phosphor layer comprises:
phosphor particles,
a polyvinyl acetal resin, and
a carboxylic acid ester having an ether group; and

the phosphor particles comprise at least one phosphor selected from the group consisting of:
a GOS phosphor,
a rare earth tantalum-based composite oxide phosphor, and
a CsI phosphor.

2. The radiological image conversion screen according to claim 1 , wherein a molecular weight of the carboxylic acid ester having the ether group is 500 or less.

3. The radiological image conversion screen according to claim 1 , wherein the carboxylic acid ester having the ether group is bis(2-butoxyethyl) adipate or benzoic acid glycol ester.

4. The radiological image conversion screen according to claim 1 , wherein the polyvinyl acetal resin is a polyvinyl butyral resin.

5. The radiological image conversion screen according to claim 1 , wherein an average molecular weight of the polyvinyl acetal resin is 10000 or more and 150000 or less.

6. The radiological image conversion screen according to claim 1 , wherein the phosphor layer further comprises:
a urethane resin.

7. The radiological image conversion screen according to claim 6 , wherein an average molecular weight of the urethane resin is 10000 or more and 150000 or less.

8. A flat panel detector, comprising:
the radiological image conversion screen according to claim 1 ; and
a photodetector.

9. The radiological image conversion screen according to claim 1 , wherein a content of the carboxylic acid ester having the ether group based on a total amount of the polyvinyl acetal resin and the carboxylic acid ester having the ether group is 30% by mass or less.

10. The radiological image conversion screen according to claim 1 , wherein the phosphor particles comprise at least one phosphor selected from the group consisting of:
a GOS phosphor represented by formula: Gd 2 O 2 S, and including at least one activating substance selected from the group consisting of Tb, Dy, Ce and Pr,
a rare earth tantalum-based composite oxide phosphor represented by formula:
(L 1-n Tb n ) 2 O 3 .xTa 2 O 5 .yB 2 O 3 .z NaF,
where:
L represents at least one element selected from the group consisting of Y, La, Gd and Lu, and
n, x, y and z satisfy the following:
5×10 −4 ≤n≤0.1
0.95≤x≤1.05
0≤y≤5.0
0<z≤0.52, and

a CsI phosphor optionally mixed with sodium iodide or at least one activating substance selected from the group consisting of In, Tl, Li, K, Rb and Na.

11. A radiological image conversion screen, comprising a support substrate and a phosphor layer stacked on the support substrate,
wherein:
the phosphor layer comprises:
phosphor particles,
a resin which is soluble in a solvent having an SP value of 10 (cal/cm 3 ) 1/2 or more, and
a carboxylic acid ester having an ether group; and

the phosphor particles comprise at least one phosphor selected from the group consisting of:
a GOS phosphor,
a rare earth tantalum-based composite oxide phosphor, and
a CsI phosphor.

12. The radiological image conversion screen according to claim 11 , wherein the phosphor particles comprise at least one phosphor selected from the group consisting of:
a GOS phosphor represented by formula: Gd 2 O 2 S, and including at least one activating substance selected from the group consisting of Tb, Dy, Ce and Pr,
a rare earth tantalum-based composite oxide phosphor represented by formula:
(L 1-n Tb n ) 2 O 3 .xTa 2 O 5 .yB 2 O 3 .z NaF,
where:
L represents at least one element selected from the group consisting of Y, La, Gd and Lu, and
n, x, y and z satisfy the following:
5×10 −4 ≤n≤0.1,
0.95≤x≤1.05,
0≤y≤5.0,
0<z≤0.52, and

a CsI phosphor optionally mixed with sodium iodide or at least one activating substance selected from the group consisting of In, Tl, Li, K, Rb and Na.

Assignees

• Mitsubishi Chem Corp

Inventors

• Nakamura Masaaki

Classifications

• G21K2004/08

  with a binder in the phosphor layer · CPC title

• G21K2004/12

  with a support · CPC title

• G21K2004/06

  with a phosphor layer · CPC title

• G01T1/20

  with scintillation detectors · CPC title

• C09K11/7771

  Oxysulfides · CPC title