Configuring process modules for operation in plants

Patent metadata

Field	Value
Publication number	US-10606247-B2
Application number	US-201515775737-A
Country	US
Kind code	B2
Filing date	Nov 16, 2015
Priority date	Nov 16, 2015
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

A process module is automatically configured for operation in a plant. During the operation of the process module in a first phase in a first operational environment, operational data that is related to the process module is received by a computer data system. In a second phase, when the process module is connected to a second operational environment, operational data is received again. The computer data system has a reply function that receives and processes a query and provides a response. Processing the query includes processing the operational data that was received during the first and second phases. The process module is then configured by using configuration parameters that are derived from the response.

First claim

The invention claimed is:

1. A method to automatically configure a process module for operation in a plant, the process module being a heater and/or cooler with two states designating food allowed and food denied, the method comprising:
receiving first operational data (DATA A(I)) relating to the process module during operation of the process module in a first phase in a first operational environment in a first plant (A) and storing the first operational data (DATA A(I)) by a memory function in a data system, wherein the process module in the first phase is used with concentrated acid and is in a first state of food denied;
upon disconnecting the process module from the first operational environment in the first plant (A) and connecting the process module into a second operational environment in a second plant (B), receiving second operational data (DATA B( 2 )) relating to the process module in a second phase in the second operational environment and storing the second operational data (DATA B( 2 )) by the memory function in the data system;
receiving a query (Q) by a reply function in the data system, the query (Q) being directed to whether the process module is compatible with other modules in a third operational environment in a third plant (C), the other modules being configured to provide input objects to the process module or receive output objects from the process module;
providing a response (R) using the reply function in the data system by processing the query (Q), the first operational data (DATA A(I)), and the second operational data (DATA B( 2 )), said processing includes distinguishing the query (Q) according to the first and second phases and using ontologies to classify the input objects as triggers for state changes, wherein data representing a first input object that comprises cleaning liquid or salt water does not change the state of the process module which is food denied, but data representing a second input object that comprises water or chocolate does change the state of the process module to food allowed, wherein the response (R) includes whether there is a change in the state of the process module; and
deriving configuration parameters from the response (R) via a process control system and configuring the process module using the configuration parameters that are derived from the response (R).

2. The method according to claim 1 , wherein the first and second operational environments are defined by a presence of the process module in the first plant (A) and the second plant (B), respectively.

3. The method according to claim 1 , wherein the first operational data (DATA A(I)) and the second operational (DATA A( 2 )) each include data that relates to further process modules that are physically connected to the process module.

4. The method according to claim 1 , wherein storing the first operational data (DATA A(I)) includes storing the first operational data (DATA A(I)) in a module memory that is physically connected to the process module.

5. The method according to claim 4 , wherein storing the first operational data (DATA A(I)) comprises periodically forwarding the first operational data (DATA A(I)) to a database that is communicatively coupled to the process module and deleting the first operational data (DATA A(I)) from the module memory.

6. The method according to claim 1 , wherein receiving the query (Q) by the reply function comprises receiving the query (Q) from a process control system of a corresponding plant (A, B), and wherein configuring the process module comprises forwarding the response (R) to the process control system of the corresponding plant (A, B).

7. The method according to claim 1 , wherein at least one of the first operational data (DATA A(I)) or the second operational data (DATA B( 2 )) is a data set that combines input data, process data, and output data of the process module.

8. A data system for automatically configuring a process module for operation in a plant, the process module being a heater and/or cooler with two states designating food allowed and food denied, the data system comprising:
a memory function receiving first operational data (DATA A(I)) relating to the process module during operation of the process module in a first phase in a first operational environment in a first plant (A), wherein the process module is used with concentrated acid and is in a first state of food denied;
upon disconnecting the process module from the first operational environment in the first plant (A) and connecting the process module into a second operational environment in a second plant (B), the memory function receiving second operational data (DATA B( 2 )) relating to the process module in a second phase in the second operational environment in the second plant (B);
a reply function receiving a query (Q), the query (Q) being directed to whether the process module is compatible with other modules in a third operational environment in a third plant (C), the other modules being configured to provide input objects to the process module or receive output objects from the process module, the reply function providing a response (R) by processing the query (Q), the first operational data (DATA A(I)), and the second operational data (DATA B( 2 )),
wherein said processing includes distinguishing the query (Q) according to the first and second phases and using ontologies to classify the input objects as triggers for state changes, wherein data representing a first input object that comprises cleaning liquid or salt water does not change the state of the process module which is food denied, but data representing a second input object that comprises water or chocolate does change the state of the process module to food allowed, wherein the response (R) includes whether there is a change in the state of the process module; and
the data system configures the process module using configuration parameters that are derived from the response (R).

9. The data system according to claim 8 , wherein the memory function is implemented by a module memory that is part of the process module and/or implemented by a database that is part of the data system.

10. The data system according to claim 9 , wherein the memory function is implemented such that the first operational data (DATA A(I)) is selectively stored in both the module memory and in the database.

11. The data system according to claim 10 , wherein the memory function is implemented by a periodic data buffer, such that the first operational data (DATA A(I)) is being collected in the module memory of the process module and being forwarded to the database of the data system periodically, without remaining in the module memory.

12. A computer program product that, when loaded into a memory of a computer and executed by at least one processor of the computer, causes the at least one processor to perform a method of configuring a process module for operation in a plant, the process module being a heater and/or cooler with two states designating food allowed and food denied, the method comprising:
receiving first operational data (DATA A(I)) relating to the process module during operation of the process module in a first phase in a first operational environment in a first plant (A) and storing the first operational data (DATA A(I)) by the memory of said computer, wherein the process module in the first phase is used with concentrated acid and is in a first state of food denied;
upon disconnecting the process module from the first operational environment in the first plant (A) and connecting the process module into a second operational environment in a second plant (B), receiving second operational data (DATA B( 2

Assignees

• Abb Schweiz Ag

Inventors

• Hoernicke Mario
• Xu Chaojun
• Haller Axel
• Drath Rainer

Classifications

• G05B2219/33125

  System configuration, reconfiguration, customization, automatic · CPC title

• G06F16/25

  Integrating or interfacing systems involving database management systems · CPC title

• G05B19/41845 Primary

  characterised by system universality, reconfigurability, modularity · CPC title

• G05B19/4183 Primary

  characterised by data acquisition, e.g. workpiece identification · CPC title

• Y02P90/86

  Cross-Sectional Technologies · mapped topic