Method of reducing output degradation of gas sensor

Patent metadata

Field	Value
Publication number	US-10605763-B2
Application number	US-201715795463-A
Country	US
Kind code	B2
Filing date	Oct 27, 2017
Priority date	Nov 9, 2016
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

A gas sensor includes a sensor element made of an oxygen-ion conductive solid electrolyte, at least one electrode provided to the sensor element so as to contact a measurement gas, and a controller configured to control the gas sensor. The sensor element is heated, by a heater provided to the sensor element, at a temperature higher than an operating temperature set in advance for a predetermined time period at start of the gas sensor, and then the temperature of the sensor element is decreased to the operating temperature.

First claim

What is claimed is:

1. A method of reducing output degradation of a gas sensor, said gas sensor including:
a sensor element made of an oxygen-ion conductive solid electrolyte;
at least one electrode provided to said sensor element so as to contact a measurement gas having a gas component that adsorbs to the at least one electrode and that degrades an output of the gas sensor;
a heater provided to said sensor element and configured to heat said sensor element; and
a controller configured to control said gas sensor, said gas sensor being a mixed-potential type gas sensor,
said method comprising the steps of:
a) at start of said gas sensor, by said heater, raising a temperature of said sensor element from an initial temperature being a non-operating temperature, and further heating said sensor element to a predetermined temperature higher than an operating temperature for a predetermined time period to desorb the gas component that adsorbs to the at least one electrode at a start of said gas sensor to reduce output degradation of the gas sensor;
b) decreasing, to said operating temperature, the temperature of said sensor element heated to the temperature higher than said operating temperature; and
determining a performance evaluation value of output degradation reduction of said gas sensor that is defined as a time integral value of a difference between the temperature of said sensor element and said operating temperature over a range in which the temperature of said sensor element is heated in said heating step to said predetermined temperature higher than said operating temperature,
wherein in said step a), at start of said gas sensor, said heater heats said sensor element at said predetermined temperature for said predetermined time period so that said performance evaluation value exceeds a threshold value set in advance based on an output degradation allowable range of said gas sensor.

2. The method of reducing output degradation of a gas sensor according to claim 1 , wherein
said gas sensor includes, as said at least one electrode, a sensing electrode, and wherein a catalytic activity of said sensing electrode is disabled against a predetermined measurement gas component in said measurement gas;
said gas sensor further includes a reference electrode provided so as to contact a predetermined reference gas, and
said gas sensor measures a concentration of said predetermined measurement gas component based on a potential difference that occurs between said sensing electrode and said reference electrode.

3. The method of reducing output degradation of a gas sensor according to claim 2 , wherein
said predetermined measurement gas component includes hydrocarbon and carbon monoxide,
said sensing electrode is made of Pt—Au alloy, and
in said step a), at start of said gas sensor, said heater heats said sensor element to 850° C. or lower as said predetermined temperature higher than said operating temperature.

Assignees

• Ngk Insulators Ltd

Inventors

• Okamoto Taku
• Hirata Noriko
• Nakayama Yuki

Classifications

• F01N11/00

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• G01N27/4067 Primary

  Means for heating or controlling the temperature of the solid electrolyte · CPC title

• F01N2550/00

  Monitoring or diagnosing the deterioration of exhaust systems · CPC title

• F01N2560/20

  Sensor having heating means · CPC title

• F01N2560/02

  the means being an exhaust gas sensor · CPC title