Fan comprising an impeller with blades

Patent metadata

Field	Value
Publication number	US-10605269-B2
Application number	US-201515032055-A
Country	US
Kind code	B2
Filing date	Feb 12, 2015
Priority date	Feb 21, 2014
Publication date	Mar 31, 2020
Grant date	Mar 31, 2020

Abstract

A fan has an impeller ( 20 ) that is equipped with blades ( 26, 28, 30, 32, 34; 58 ). The blades are configured so that the blade loading of individual blades differs during operation. As a result of this variable blade loading, the frequencies associated with the blade-passing noise (BPF) of the fan can be distributed over a broader frequency spectrum, and thus have a less obtrusive effect.

First claim

The invention claimed is:

1. A fan adapted to produce, during operation, a predominantly non-radial airflow, having an impeller ( 20 ) which is equipped with a plurality of profiled blades ( 26 , 28 , 30 , 32 , 34 ; 58 ) and which, during operation, rotates about a rotation axis; and
having an annular fan housing ( 42 ) radially surrounding the impeller ( 20 ) at a distance ( 69 ), each of the blades ( 26 , 28 , 30 , 32 , 34 ; 58 ) having respective shapes selected such that, during operation, blade loadings of the respective blades differ from each other;
wherein the blades ( 58 ; 26 , 28 , 30 , 32 , 34 ) are respectively equipped, at their respective ends facing toward the surrounding fan housing ( 42 ), with an air guidance element ( 60 ), a tip gap ( 69 ) being defined between the air guidance element ( 60 ) and the fan housing ( 42 );
wherein the air guidance elements ( 60 ) are each configured with a longitudinal twist with respect to a relevant blade wherein each air guidance element ( 60 ) is twisted toward a suction side ( 44 ) of the fan on an inflow side of the relevant blade, and toward the discharge side ( 45 ) of the fan on an outflow side of the relevant blade, to form the longitudinal twist.

2. The fan according to claim 1 , wherein a graph of values said respective blade loadings, plotted sequentially about a circumference of said impeller, matches a sinusoidal value distribution.

3. The fan according to claim 2 , wherein an angular difference Δφ between a largest and a smallest circumferential dimension of two blades is at least 0.0010*D, where
D=diameter of the impeller, measured in mm;
Δφ=angular difference between the largest and the smallest circumferential dimension of two blades, measured in degrees.

4. The fan according to claim 1 , wherein an angular difference Δφ between a largest and a smallest circumferential dimension of two blades blades is at least 0.0010*D,
where D=diameter of the impeller, measured in mm;
Δφ=angular difference between the largest and the smallest circumferential dimension of two blades, measured in degrees.

5. The fan according to claim 1 ,
wherein a difference between a longest and a shortest chord length ( 27 , 29 , 35 ) of the blades, measured in each case at their respective outer edges, is at least 0.0010*D,
where
D=diameter of the impeller, measured in mm, and
chord length is measured in mm.

6. The fan according to claim 1 , in which that region of the air guidance element ( 60 ) which is twisted toward the discharge side ( 45 ) is implemented with elasticity, in order to enable, during operation, an elastic deformation of that region toward the fan housing ( 42 ) and to reduce flow around the air guidance element ( 60 ) through the tip gap ( 69 ).

7. The fan according to claim 1 , in which each of the air guidance elements ( 60 ) are configured such that a continuous pressure buildup from the inflow side toward the outflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) occurs in the tip gap ( 69 ) between the air guidance element ( 60 ) and the surrounding fan housing ( 42 ).

8. The fan according to claim 1 , in which all of said blades ( 58 ; 26 , 28 , 30 , 32 , 34 ) have a same entrance angle δ their respective leading edges ( 68 ).

9. A fan adapted to produce, during operation, a predominantly non-radial airflow,
having an impeller ( 20 ) which is equipped with a plurality of profiled blades ( 26 , 28 , 30 , 32 , 34 ; 58 ) and which has associated with it a rotation axis ( 11 ) around which said impeller rotates during operation, in order to deliver air, from a suction or inflow side ( 44 ) to a discharge or outflow side ( 45 ); and having a fan housing ( 42 ) radially surrounding the impeller ( 20 ) at a distance ( 69 );
air guidance elements ( 60 ) being provided at Ups of the blades ( 26 , 28 , 30 , 32 , 34 ; 58 ) and each being configured with a longitudinal twist with respect to a relevant blade, which elements each comprise, on an inflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ), a first region extending toward the suction side ( 44 ) of the fan, and, on an outflow side of the relevant blade, a second region extending toward the discharge side ( 45 ) of the fan, as well as a transition region between the first region and second region, which regions are respectively separated from the radially surrounding fan housing ( 42 ) by a tip gap ( 69 ), such that each air guidance element ( 60 ) is twisted toward the suction side ( 44 ) of the fan on the inflow side of the relevant blade and twisted toward the discharge side ( 45 ) of the fan on the outflow side of the relevant blade to form the longitudinal twist in the air guidance element ( 60 ).

10. The fan according to claim 9 , in which each air guidance element ( 60 ) is implemented as an edge strip on a radially outer edge of the respective blade ( 26 , 28 , 30 , 32 , 34 ; 58 ).

11. The fan according to claim 9 , wherein the air guidance elements ( 60 ) each have a curvature that is different at one longitudinal end of the air guidance element from the curvature at the other longitudinal end of the air guidance element.

12. The fan according to claim 11 , in which each of the air guidance elements is implemented elastically on an outflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ), wherein the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) deforms so that it reduces flow of air around the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) through the tip gap ( 69 ).

13. The fan according to claim 9 wherein, on the inflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ), an angle α between a radial contour of the blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) and a contour of an associated air guidance element ( 60 ) is in the range between 105° and 130°.

14. The fan according to claim 9 , wherein, on the outflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) an angle β between a radial contour of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) and a contour of an associated air guidance element ( 60 ) is in the range between 65° and 95°.

15. The fan according to claim 9 , wherein on the inflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) a maximum first angle α is provided between a radial contour of the blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) and a contour of an associated air guidance element ( 60 ); and wherein, on the outflow side of the relevant blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) a maximum second angle β is provided between the radial contour of the blade ( 26 , 28 , 30 , 32 , 34 ; 58 ) and the contour of the associated air guidance element ( 60 ); and in which the maximum first angle α is larger than the maximum second angle β.

16. The fan according to claim 9 , wherein the blades have, on each trailing edge of the blade, a serration.

Assignees

• Ebm Papst St Georgen Gmbh & Co Kg

Inventors

• Stadler Michael
• Ragg Peter
• Laufer Wolfgang

Classifications

• F04D29/384

  characterised by form · CPC title

• F04D29/164 Primary

  of an axial flow wheel · CPC title

• F04D29/327

  with non identical blades · CPC title

• F04D29/666 Primary

  by means of rotor construction or layout, e.g. unequal distribution of blades or vanes · CPC title

• F04D29/328

  with unequal distribution of blades around the hub · CPC title