Motor-control device

Patent metadata

Field	Value
Publication number	US-10601359-B2
Application number	US-201716087676-A
Country	US
Kind code	B2
Filing date	Jan 30, 2017
Priority date	Mar 25, 2016
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A motor control device includes coil temperature detection means, cooling oil temperature detection means, and a control unit. The control unit implements a coil protection torque restriction and a cooling oil protection torque restriction. The control unit makes it easier for the coil protection torque restriction to be preferentially implemented in a low rotation operating region in which a motor operates at a low rotation speed equal to or lower than a predetermined value, and makes it easier for the cooling oil protection torque restriction to be preferentially implemented in a high rotation operating region in which the motor operates at a higher rotation speed than in the low rotation operating region.

First claim

The invention claimed is:

1. A motor control device for a motor having a stator and a rotor arranged inside a housing, the stator and the rotor being cooled by cooling oil inside the housing such that, when the rotor is stationary, a level of the cooling oil inside the housing reaches a height position higher than a lowermost surface of the rotor, the motor control device comprising:
coil temperature detecting means for detecting a temperature of a coil provided on the stator;
cooling oil temperature detecting means for detecting a temperature of the cooling oil; and
a control unit configured (i) to implement a coil protection torque restriction for restricting a torque of the motor in a case where a temperature of the coil detected by the coil temperature detecting means exceeds a coil protection threshold value, and (ii) to implement a cooling oil protection torque restriction for restricting the torque of the motor in a case where a temperature of the cooling oil detected by the cooling oil temperature detecting means exceeds a cooling oil protection threshold value, wherein
the control unit sets the coil protection threshold value to be lower in a low rotation operating region than in a high rotation operating region, the low rotation operating region being a region in which the motor operates at a low rotation speed equal to or lower than a predetermined value, and the high rotation operating region being a region in which the motor operates at a higher rotation speed than in the low rotation operating region; and
the control unit sets the cooling oil protection threshold value to be lower in the high rotation operating region than in the low rotation operating region.

2. The motor control device according to claim 1 , wherein
the control unit, in the low rotation operating region and in a region that the torque of the motor is equal to or less than a predetermined value, sets the coil protection threshold value to the same value as in the high rotation operating region.

3. The motor control device according to claim 1 , wherein
the control unit, in the high rotation operating region and in a region that the torque of the motor is equal to or less than a predetermined value, sets the oil protection threshold value to the same value as in the low rotation operating region.

4. The motor control device according to claim 1 , wherein
the low rotation operating region is a field non-weakening region where field-weakening control process of the motor is not performed.

5. The motor control device according to claim 1 , wherein
the high rotation operating region is a field-weakening region where field-weakening control process of the motor is performed.

6. The motor control device according to claim 1 , wherein
the coil temperature detecting means is a coil temperature sensor installed at a position of the coil that is not immersed in the cooling oil when rotation of the motor is stopped.

7. The motor control device according to claim 6 , wherein
the coil temperature sensor is installed inside the coil.

8. The motor control device according to claim 6 , wherein
the coil temperature sensor is installed at a neutral point of the coil.

9. The motor control device according to claim 6 , wherein
the coil temperature sensor is installed on an advancing side in a rotation direction of the rotor within a range in which the coil is not immersed in the cooling oil when rotation of the motor is stopped.

10. The motor control device according to claim 1 , wherein
the cooling oil temperature detecting means is installed at a position immersed in the cooling oil and separated from the coil.

11. The motor control device according to claim 10 , wherein
the cooling oil temperature detecting means is installed below the lowermost surface of the rotor.

12. The motor control device according to claim 10 , wherein
the cooling oil temperature detecting means is installed on an advancing side in a rotation direction of the rotor within a range immersed in the cooling oil.

13. The motor control device according to claim 1 , wherein
the cooling oil is enclosed in a sealed space inside the housing, and is stored up to a height position above the lowermost surface of the rotor and below a rotating shaft of the rotor.

14. The motor control device according to claim 13 , wherein
the coil is arranged so that at least one neutral point is immersed in the cooling oil.

15. The motor control device according to claim 1 , wherein
the motor is mounted as a power source of a vehicle.

16. The motor control device according to claim 15 , wherein
the cooling oil temperature detecting means is installed inside a portion of the housing on front side of the vehicle.

17. The motor control device according to claim 1 , wherein
the cooling oil temperature detecting means is a cooling oil temperature sensor.

Assignees

• Denso Corp

Inventors

• Inokuma Kenji
• Satou Takashi
• Shinkai Tomoyuki

Classifications

• B60K6/26

  characterised by the motors or the generators · CPC title

• H02P23/009

  using field weakening · CPC title

• H02P29/64 Primary

  Controlling or determining the temperature of the winding · CPC title

• H02K11/25

  Devices for sensing temperature, or actuated thereby · CPC title

• H02P23/14

  Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage · CPC title