Forward converter with self-driven BJT synchronous rectifier

Patent metadata

Field	Value
Publication number	US-10601331-B2
Application number	US-201514954747-A
Country	US
Kind code	B2
Filing date	Nov 30, 2015
Priority date	Nov 18, 2013
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

An AC-to-DC converter circuit includes DC-to-DC converter that in turn includes a secondary side circuit. The secondary side circuit includes a secondary winding, a pair of bipolar transistor-based self-driven synchronous rectifiers, a pair of current splitting inductors, and an output capacitor. Each of the synchronous rectifiers includes a bipolar transistor and a diode whose anode is coupled to the transistor collector and whose cathode is coupled to the transistor emitter. The current splitting inductors provide the necessary base current to the bipolar transistors at the appropriate times such that the bipolar transistors operate as synchronous rectifiers. As compared to using conventional self-driven synchronous rectifiers based on field effect transistors in the secondary side, using the novel bipolar-transistor based synchronous rectifiers in the secondary side of the forward converter circuit results in lower power consumption and allows the converter to operate from a wider range of VAC input voltages.

First claim

What is claimed is:

1. A method comprising:
providing a pair of self-driven BJT (Bipolar Junction Transistor) synchronous rectifiers and a pair of inductors in a secondary side of a switching converter circuit, wherein each of the self-driven BJT synchronous rectifiers includes a bipolar transistor and a diode disposed in parallel with the bipolar transistor such that the anode of the diode is coupled to a collector of the bipolar transistor and such that a cathode of the diode is coupled to an emitter of the bipolar transistor, wherein a base terminal of a first bipolar transistor of a first synchronous rectifier is connected to a base terminal of a second bipolar transistor of a second synchronous rectifier, wherein the pair of inductors comprises a first inductor having a first end and a second end and a second inductor having a first end and a second end, wherein the second end of the first inductor is coupled to a first collector of the first bipolar and a second collector of the second bipolar transistors, wherein the first end of the second inductor is coupled to the first end of the first inductor, and wherein the second end of the second inductor is coupled to the base terminal of the first bipolar transistor and the base terminal of the second bipolar transistor.

2. A circuit comprising:
a transformer winding having a center tap; and
means for conducting a charging current through the transformer winding during a first portion of a switching cycle and then for conducting a free-wheeling current during a second portion of the switching cycle such that a forward voltage drop across the means when the means is conducting current during the first and second portions of the switching cycle is substantially less than 0.7 volts on average, and wherein the means includes a pair of input current terminals and no field effect transistor, and
an output capacitor having a first terminal connected to the center tap and a second terminal connected to the pair of input current terminals,
wherein the transformer winding is a secondary winding of a transformer, and wherein the means comprises a pair of current splitting inductors connected to the pair of input current terminals, respectively, two bipolar transistors, and two diodes,
wherein a current splitting inductor of the pair of current splitting inductors comprises a first end, connected to the second terminal of the output capacitor, and a second end connected to a base terminal of a first bipolar transistor of the two bipolar transistors, and a base terminal of a second bipolar transistor of the two bipolar transistors.

3. The circuit of claim 2 , wherein the first bipolar transistor and a first diode are connected to form a first synchronous rectifier and the second bipolar transistor and a second diode are connected to form a second synchronous rectifier.

4. The circuit of claim 2 , wherein an emitter of the first bipolar transistor is connected to a cathode of a first diode and an emitter of the second bipolar transistor is connected to a cathode of a second diode.

5. The circuit of claim 2 , wherein a collector of the first bipolar transistor is connected to anode of a first diode and a collector the second bipolar transistor is connected to an anode of a second diode.

6. The circuit of claim 2 , wherein collectors of the first bipolar transistor and second bipolar transistor are connected to a second current input terminal.

7. The circuit of claim 2 , further comprising:
a primary transformer winding; and
means for switching current flow in the primary transformer winding at a frequency of at least ten kilohertz.

8. The circuit of claim 7 , wherein the circuit comprises an AC-to-DC forward converter that receives a 110 volt AC supply voltage, and wherein the means for switching has a breakdown withstand voltage rating of not more than 300 volts.

9. The circuit of claim 8 , wherein the AC-to-DC forward converter is operable from either the 110 volt AC supply voltage or a 220 volt AC supply voltage.

10. The circuit of claim 2 , wherein the first bipolar transistor and a first diode are parts of a first semiconductor die, and wherein the second bipolar transistor and a second diode are parts of a second semiconductor die.

11. The circuit of claim 2 , wherein the first bipolar transistor has an emitter-to-collector breakdown withstand voltage that exceeds twenty volts and an emitter-to-base reverse breakdown withstand voltage that exceeds twenty volts, and wherein the second bipolar transistor has an emitter-to-collector breakdown withstand voltage that exceeds twenty volts and an emitter-to-base reverse breakdown withstand voltage that exceeds twenty volts.

12. The circuit of claim 2 , wherein a first inductor has an inductance, wherein a second inductor has an inductance, and wherein the inductance of the second inductor is at least five times the inductance of the first inductor.

Assignees

• Littelfuse Inc
• Littlefuse Inc

Inventors

• Seok Kyoung Wook

Classifications

• H02M3/33553

  with galvanic isolation between input and output of both the power stage and the feedback loop · CPC title

• H02M3/33592 Primary

  having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer · CPC title

• Y02B70/1475

  Cross-Sectional Technologies · mapped topic

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title