Wheel speed sensor

Patent metadata

Field	Value
Publication number	US-10598681-B2
Application number	US-201715593687-A
Country	US
Kind code	B2
Filing date	May 12, 2017
Priority date	May 12, 2017
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A wheel speed sensor may comprise a magnet; an induction coil coupled to the magnet; a rotor comprising a plurality of teeth, wherein the magnet is disposed proximate the plurality of teeth; a gear system coupled to the rotor comprising an initial gear, wherein the initial gear may be configured to be coupled to a wheel and configured to rotate at a speed equal to a wheel rotational speed of the wheel. The gear system may be configured to cause a rotor rotational speed of the rotor to be greater than the wheel rotational speed in response to the wheel rotating.

First claim

What is claimed is:

1. A wheel speed sensor, comprising:
a magnet;
an induction coil coupled to the magnet;
a rotor comprising a plurality of teeth, wherein the magnet is disposed proximate the plurality of teeth;
a gear system coupled to the rotor comprising an initial gear, wherein the initial gear is configured to be coupled to a wheel and configured to rotate at a speed equal to a wheel rotational speed of the wheel, and wherein the gear system comprises a gear ratio causing an amplification of a rotor rotational speed of the rotor relative to the wheel rotational speed, such that the rotor rotational speed is greater than the wheel rotational speed in response to the wheel rotating,
wherein the amplification of the rotor rotational speed is configured to decrease a threshold speed below which the wheel rotational speed cannot be accurately measured by increasing fluctuation of a magnetic field between the magnet and the plurality of teeth and producing a sine wave to determine the wheel rotational speed.

2. The wheel speed sensor of claim 1 , wherein the magnet comprises a magnetic pole, and the magnetic pole is spaced from the plurality of teeth such that the magnetic pole is proximate the plurality of teeth creating an air gap defined between the plurality of teeth and the magnetic pole.

3. The wheel speed sensor of claim 2 , wherein the rotor is configured to rotate, and at least one of the magnet or the induction coil is configured to remain stationary, wherein the rotation of the rotor changes the air gap between the plurality of teeth and the magnetic pole.

4. The wheel speed sensor of claim 1 , wherein the initial gear comprises a coupling blade, and the initial gear is configured to be coupled to the wheel by the coupling blade.

5. The wheel speed sensor of claim 4 , wherein the initial gear is configured to be coupled to a hub cap coupled to the wheel.

6. The wheel speed sensor of claim 1 , wherein the gear system comprises a planetary gear configuration, wherein at least one gear of the gear system is disposed within the rotor.

7. The wheel speed sensor of claim 6 , wherein a gear of the gear system is coaxial with the rotor.

8. The wheel speed sensor of claim 1 , wherein the gear ratio of the gear system is at least 2 to 1.

9. A vehicle, comprising:
an axle;
a wheel coupled to the axle; and
a wheel speed sensor coupled to the axle comprising:
an initial gear of a gear system coupled to the wheel such that rotation of the wheel is configured to rotate the initial gear;
a rotor, comprising a plurality of teeth, coupled to the gear system, wherein the rotor is configured to rotate in response to rotation by the gear system, and wherein the gear system comprises a gear ratio causing an amplification of a rotor rotational speed of the rotor relative to a wheel rotational speed of the wheel, such that the rotor rotational speed is greater than the wheel rotational speed of the wheel in response to the wheel rotating;
a magnet disposed proximate the plurality of teeth; and
an induction coil coupled to the magnet,
wherein the amplification of the rotor rotational speed is configured to decrease a threshold speed below which the wheel rotational speed cannot be accurately measured by increasing fluctuation of a magnetic field between the magnet and the plurality of teeth and producing a sine wave to determine the wheel rotational speed.

10. The vehicle of claim 9 , further comprising a hubcap coupled to the wheel, wherein the initial gear is coupled to the hubcap.

11. The vehicle of claim 10 , wherein the initial gear comprises a coupling blade by which the initial gear is coupled to the hubcap.

12. The vehicle of claim 9 , wherein the wheel speed sensor further comprises a housing in which at least one of the magnet, the induction coil, the rotor, and the gear system is enclosed.

13. The vehicle of claim 9 , wherein the magnet comprises a magnetic pole, and the magnetic pole is spaced from the plurality of teeth such that the magnetic pole is proximate the plurality of teeth creating an air gap defined between the plurality of teeth and the magnetic pole.

14. The vehicle of claim 13 , wherein the rotor is configured to rotate, and at least one of the magnet or the induction coil is configured to remain stationary, wherein the rotation of the rotor changes the air gap between the plurality of teeth and the magnetic pole.

15. The vehicle of claim 9 , wherein the gear system comprises a planetary gear configuration, wherein at least one gear of the gear system is disposed within the rotor.

16. The vehicle of claim 9 , wherein the gear ratio of the gear system is at least 2 to 1.

17. A method of detecting a rotational speed of a wheel, comprising:
rotating the wheel;
rotating an initial gear of a gear system of a wheel speed sensor coupled to the wheel; and
decreasing a threshold speed below which the rotational speed of the wheel cannot be accurately measured by:
amplifying a rotor rotational speed of a rotor coupled to the gear system relative to the rotational speed of the wheel via a gear ratio of the gear system such that the rotor rotational speed is greater than the rotational speed of the wheel, wherein the rotor comprises a plurality of teeth disposed proximate a magnet of the wheel speed sensor such that an air gap is disposed between the plurality of teeth and the magnet;
causing fluctuation of a magnetic field between the magnet and the plurality of teeth resulting from the amplified rotor rotational speed; and
producing a sine wave, via the wheel speed sensor, from the fluctuation of the magnetic field resulting from the amplified rotor rotational speed.

18. The method of claim 17 , further comprising calculating the amplified rotor rotational speed in response to the producing the sine wave.

19. The method of claim 18 , further comprising calculating the rotational speed of the wheel in response to calculating the amplified rotor rotational speed.

20. The method of claim 18 , wherein the amplified rotor rotational speed during the amplifying the rotor rotational speed is at least twice as fast as the rotational speed of the wheel because the gear ratio of the gear system is at least 2 to 1.

Assignees

• Goodrich Corp

Inventors

• Kordik Michael
• Georgin Marc

Classifications

• B60B27/0068

  the element being a sensor · CPC title

• G01D5/2013

  by a movable ferromagnetic element, e.g. a core (G01D5/2033 takes precedence) · CPC title

• G01P3/488 Primary

  delivered by variable reluctance detectors · CPC title

• B60T8/1703

  for aircrafts · CPC title

• G01P1/04

  Special adaptations of driving means · CPC title