Mounting pedestal, light-emitting device, moving-body lighting device, and moving body

Patent metadata

Field	Value
Publication number	US-10598370-B2
Application number	US-201715694830-A
Country	US
Kind code	B2
Filing date	Sep 3, 2017
Priority date	Sep 13, 2016
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A mounting pedestal is disposed on a wheeled vehicle and a light emitter is mounted on the mounting pedestal. The mounting pedestal includes a metal layer and an insulating layer stacked on the metal layer. The insulating layer has a major surface facing in a direction of travel of the wheeled vehicle and a heat escape port in which solder that joins the light emitter and the metal layer is disposed. The mounting pedestal has a step which arranges the major surface into a plurality of major surfaces.

First claim

What is claimed is:

1. A mounting pedestal disposed on a moving body and on which a light emitter is mounted, the mounting pedestal comprising:
a metal layer; and
an insulating layer stacked on the metal layer,
wherein the insulating layer has a major surface facing in a direction of travel of the moving body and a heat escape port in which a joining component that joins the light emitter and the metal layer is disposed, and
the mounting pedestal has a step which arranges the major surface into a plurality of major surfaces.

2. The mounting pedestal according to claim 1 , further comprising
an electrical line disposed on a side of the light emitter opposite a light emitting side of the light emitter and having a power supply surface that supplies power to the light emitter,
wherein the power supply surface is offset from the heat escape port in an approximately vertical direction.

3. The mounting pedestal according to claim 2 , further comprising
one of a depression and a protrusion formed in a surrounding region of the light emitter,
wherein the major surface includes a first planar surface on which the light emitter is mounted, the first planar surface being partially surrounded by the one of the depression and the protrusion, and a second planar surface in areas other than the first planar surface,
the first planar surface and the second planar surface are flush, and
the electrical line is formed on the first planar surface and the second planar surface.

4. The mounting pedestal according to claim 3 , wherein
the depression is configured to engage a lens tube and has an inclined surface inclined such that the depression gradually narrows from an opening of the depression toward a bottom of the depression.

5. The mounting pedestal according to claim 3 , wherein
the protrusion has an inclined surface inclined such that the protrusion gradually narrows in outer diameter from the major surface toward a tip end of the protrusion.

6. The mounting pedestal according to claim 1 , wherein
among the plurality of major surfaces, a major surface arranged further ahead in the direction of travel forms a smaller angle with a plane perpendicular to the direction of travel than a major surface arranged further behind in the direction of travel.

7. The mounting pedestal according to claim 1 , wherein
the light emitter includes a plurality of light emitters, each light emitter is disposed on a respective one of the plurality of major surfaces, and among the plurality of light emitters, a light emitter disposed further ahead in the direction of travel has an optical axis which forms a smaller angle with the direction of travel than a light emitter disposed further behind in the direction of travel.

8. The mounting pedestal according to claim 1 , further comprising
a rib disposed on a rear surface of the mounting pedestal, in a position corresponding to the step, the rear surface and the step being on opposite sides of the mounting pedestal.

9. The mounting pedestal according to claim 1 , further comprising
a heat dissipating fin disposed on a rear surface of the mounting pedestal and extending vertically, the rear surface and the step being on opposite sides of the mounting pedestal.

10. The mounting pedestal according to claim 1 , wherein
the mounting pedestal is elongated and curves in an alignment direction of the plurality of major surfaces.

11. The mounting pedestal according to claim 1 , further comprising
a connector connectable to an adjacent mounting pedestal.

12. The mounting pedestal according to claim 11 , wherein
the connector is disposed at an end region of the mounting pedestal.

13. A light-emitting device, comprising:
the mounting pedestal according to claim 1 ;
a light emitter that emits light;
a lens tube that reflects light; and
a first light-transmissive component that is disposed in the lens tube and guides, in approximately the direction of travel, the light emitted by the light emitter.

14. The light-emitting device according to claim 13 , further comprising
a second light-transmissive component that focuses light and is disposed on the lens tube, in a location further in the direction of travel than the first light-transmissive component.

15. A moving-body lighting device, comprising
the mounting pedestal according to claim 1 in plurality.

16. A moving body, comprising
the mounting pedestal according to claim 1 .

17. A mounting pedestal on which light emitters may be mounted, comprising:
a metal layer; and
an insulating layer stacked on the metal layer,
wherein the metal layer and insulating layer are arranged in a stepped structure which includes a plurality of steps each having a major surface,
the major surface of each of the plurality of steps is configured to receive and provide power to a corresponding light emitter, and
the insulating layer on each of the plurality of steps includes a heat escape port in which a joining component that joins the light emitter and the metal layer is disposed.

18. A headlight, comprising:
a housing configured to be mounted to a front of a moving body;
a mounting pedestal located within the housing on which a plurality of light emitters are mounted, the mounting pedestal comprising:
a metal layer; and
an insulating layer stacked on the metal layer,
wherein the metal layer and the insulating layer are arranged in a stepped structure which includes a plurality of steps each having a major surface,
the major surface of each of the plurality of steps includes a corresponding light emitter from among the plurality of light emitters mounted thereto, and is configured to provide power to the corresponding light emitter, and
the insulating layer on each of the plurality of steps includes a heat escape port in which a joining component that joins the light emitter and the metal layer is disposed.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Miyake Takahiro
• Nakano Tomoyuki
• Kasano Masahiro
• Matsuda Takashi

Classifications

• F21S45/47

  Passive cooling, e.g. using fins, thermal conductive elements or openings · CPC title

• F21S41/285

  Refractors, transparent cover plates, light guides or filters not provided in groups F21S41/24 - F21S41/2805 · CPC title

• F21V29/83

  the elements having apertures, ducts or channels, e.g. heat radiation holes · CPC title

• F21V29/76 Primary

  with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section · CPC title

• F21V29/70

  characterised by passive heat-dissipating elements, e.g. heat-sinks · CPC title