Reamers for earth-boring applications having increased stability and related methods

Patent metadata

Field	Value
Publication number	US-10597947-B2
Application number	US-201815983700-A
Country	US
Kind code	B2
Filing date	May 18, 2018
Priority date	May 18, 2018
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

Reamer for earth-boring applications may include a body having a longitudinal axis and a blade carried by the body. The blade may include at least one cutting element located at a first radial distance from the longitudinal axis and a gage pad located at a second, smaller radial distance from the longitudinal axis. Methods of enlarging pilot holes in earth formations utilizing reamers may involve removing earth material from a sidewall of the pilot hole utilizing at least one cutting element located at a first radial distance from a longitudinal axis of a body of the reamer on a blade of a reamer. The reamer may be stabilized by placing a gage pad located on the blade in sliding contact with a portion of the sidewall of the pilot hole, the gage pad located at a second, smaller radial distance from the longitudinal axis.

First claim

What is claimed is:

1. A reamer for earth-boring applications, comprising:
a body having a longitudinal axis; and
a blade carried by the body, the blade comprising:
at least one cutting element located at a first radial distance from the longitudinal axis when the reamer is in an extended state;
a gage pad located at a second, smaller radial distance from the longitudinal axis, the second radial distance at least substantially extending to an outer gage of an earth-boring drill bit to be deployed with the reamer when the reamer is in an extended state; and
another gage pad located at a third radial distance farther from the longitudinal axis than the second radial distance when the reamer is in an extended state.

2. The reamer of claim 1 , wherein the gage pad is located on an axial side of the at least one cutting element configured to be located closer to the earth-boring drill bit than the at least one cutting element when the reamer is connected to a drill string.

3. The reamer of claim 1 , wherein the gage pad is positioned and configured to contact, and slide against, a sidewall of a pilot hole and the other gage pad is positioned and configured to contact, and slide against, a sidewall of an enlarged borehole.

4. The reamer of claim 1 , wherein the at least one cutting element is located axially between the gage pad at the second radial distance and the other gage pad at the third radial distance.

5. The reamer of claim 4 , further comprising another cutting element located on an axial side of the other gage pad at the third radial distance opposite the at least one cutting element at the first radial distance.

6. The reamer of claim 1 , further comprising another cutting element located on an axial side of the gage pad opposite the at least one cutting element located at the first radial distance from the longitudinal axis, the other cutting element located at a third radial distance closer to the longitudinal axis than the first radial distance.

7. The reamer of claim 1 , wherein the first radial distance is at least about 5% greater than the second radial distance.

8. The reamer of claim 1 , wherein the blade is extensible from the body and retractable toward the body and the at least one cutting element does not extend beyond the body when the blade is in a fully retracted state.

9. The reamer of claim 1 , wherein the at least one cutting element comprises a group of cutting elements having maximum radial exposures located between the first radial distance and the second radial distance.

10. An earth-boring tool, comprising:
an earth-boring drill bit comprising a gage region proximate an outer diameter of the earth-boring drill bit; and
a reamer connected to the earth-boring drill bit, the reamer comprising:
a body having a longitudinal axis; and
a blade carried by the body, the blade comprising:
at least one cutting element located at a first radial distance from the longitudinal axis when the reamer is in an extended state;
a gage pad located at a second, smaller radial distance from the longitudinal axis, the second radial distance at least substantially extending to the gage region of the earth-boring drill bit when the reamer is in an extended state; and
another gage pad located at a third radial distance farther from the longitudinal axis than the second radial distance when the reamer is in an extended state.

11. The earth-boring tool of claim 10 , wherein the at least one cutting element is located axially between the gage pad at the second radial distance and the other gage pad at the third radial distance.

12. The earth-boring tool of claim 11 , further comprising another cutting element located on an axial side of the other gage pad at the third radial distance opposite the at least one cutting element at the first radial distance.

13. The earth-boring tool of claim 10 , further comprising another cutting element located on an axial side of the gage pad opposite the at least one cutting element located at the first radial distance from the longitudinal axis, the other cutting element located at a third radial distance closer to the longitudinal axis than the first radial distance.

14. A method of enlarging a pilot hole in an earth formation utilizing a reamer, comprising:
enlarging a pilot hole by removing earth material from a sidewall of the pilot hole to form an enlarged borehole utilizing at least one cutting element located on a blade of a reamer, the at least one cutting element located at a first radial distance from a longitudinal axis of a body of the reamer while the reamer is in an extended state;
stabilizing the reamer by placing a gage pad located on the blade of the reamer in sliding contact with a portion of the sidewall of the pilot hole, the gage pad located at a second, smaller radial distance from the longitudinal axis while the reamer is in an extended state; and
clearing earth material from the sidewall of the pilot hole utilizing another cutting element located on an axial side of the gage pad opposite the at least one cutting element located at the first radial distance from the longitudinal axis, the other cutting element located at a third radial distance closer to the longitudinal axis than the first radial distance while the reamer is in an extended state.

15. The method of claim 14 , wherein stabilizing the reamer further comprises placing another gage pad located on the blade of the reamer in sliding contact with a portion of the sidewall of the enlarged borehole, the other gage pad located at a third radial distance farther from the longitudinal axis than the second radial distance.

16. The method of claim 15 , further comprising back-reaming the enlarged borehole utilizing the other cutting element, the other cutting element being located on an axial side of the other gage pad at the third radial distance opposite the at least one cutting element at the first radial distance.

17. The method of claim 14 , wherein placing the gage pad in sliding contact with the portion of the sidewall of the pilot hole comprises extending the blade from a retracted state to an extended state.

Assignees

• Baker Hughes A Ge Co Llc

Inventors

• Adams Nathaniel R
• Rothe Mitchell A
• Mcgee Kendrick D
• Marks Mitchell F

Classifications

• E21B12/00

  Accessories for drilling tools · CPC title

• E21B7/28

  Enlarging drilled holes, e.g. by counterboring · CPC title

• E21B10/322 Primary

  cutter shifted by fluid pressure (E21B10/345 takes precedence) · CPC title