Refined copper, method of producing refined copper, electric wire and method of manufacturing electric wire

Patent metadata

Field	Value
Publication number	US-10597790-B2
Application number	US-201615194366-A
Country	US
Kind code	B2
Filing date	Jun 27, 2016
Priority date	May 10, 2016
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A method of producing a refined copper includes depositing the refined copper on a cathode by an electroplating process or an electroless plating process in an alkaline plating bath including a solution of a copper compound that includes none of sulfur, chlorine and oxygen elements and produces copper ions having a valence of +1 in the solution.

First claim

What is claimed is:

1. A method of producing a refined copper, the method comprising:
manufacturing a copper plate of not less than 3 mm in thickness by depositing the refined copper on a cathode by an electroplating process or an electroless plating process in an alkaline plating bath comprising a solution of a copper compound consisting of a copper cyanide that does not include any of sulfur, chlorine, and oxygen elements, and produces copper ions having a valence of +1 in the solution,
wherein a sulfur concentration in an entirety of the copper plate is not more than 3.1 mass ppm, a chlorine concentration in the entirety of the copper plate is not more than 1.1 mass ppm, a sulfur concentration in the copper plate from an outermost surface to a depth of 80 nm is not less than 200 mass ppm and not more than 620 mass ppm, and chlorine concentration in the copper plate from the outermost surface to a depth of 60 nm is not less than 400 mass ppm and not more than 700 mass ppm.

2. The method according to claim 1 , wherein a sulfur concentration in the refined copper from the outermost surface to a depth of 2.5 is not more than 300 mass ppm.

3. The method according to claim 1 , wherein the chlorine concentration in the refined copper from the outermost surface to a depth of 2.5 μm is not more than 61 mass ppm.

4. The method according to claim 1 , wherein a particle size on a surface of the refined copper is not less than 0.5 μm and not more than 5 μm.

5. The method according to claim 1 , wherein a starting sheet comprising copper is used as the cathode and is included in the refined copper, and
wherein a sulfur concentration in an entirety of the refined copper including the starting sheet is not more than 3.1 mass ppm.

6. The method according to claim 1 , wherein a starting sheet comprising copper is used as the cathode and is included in the refined copper, and
wherein a chlorine concentration in an entirety of the relined copper including the starting sheet is not more than 1.1 mass ppm.

7. The method according to claim 1 , wherein a conductive metal plate comprising an alloy including at least one of stainless steel, transition metals, or transition metal elements is used as the cathode, and
wherein the refined copper is obtained by stripping from the conductive metal plate.

8. The method according to claim 1 , wherein a conductive plate comprising a composite material comprising a metal in a form of a mesh or a plate, and a carbon nanotube is used as the cathode, and
wherein the refined copper is obtained by stripping from the conductive plate.

9. The method according to claim 1 , wherein the depositing the refined copper on the cathode is performed by the electroless plating process.

10. The method according to claim 1 , wherein the thickness of the copper plate is in a range from 4 mm to 10 mm.

11. The method according to claim 1 , wherein the sulfur concentration in the entirety of the copper plate is not more than 3 mass ppm.

12. The method according to claim 11 , wherein the chlorine concentration in the entirety of the copper plate is not more than 1 mass ppm.

13. The method according to claim 1 , wherein the chlorine concentration in the entirety of the copper plate is not more than 1 mass ppm.

Assignees

• Hitachi Metals Ltd

Inventors

• Suenaga Kazufumi
• Ando Setsuo
• Endo Yuju

Classifications

• C22C9/00

  Alloys based on copper · CPC title

• C25C1/12 Primary

  of copper · CPC title

• C22B15/00

  Obtaining copper · CPC title

• H01B1/026

  Alloys based on copper · CPC title

• C25C7/02

  Electrodes (consumable anodes for the refining the metals C25C1/00 - C25C5/00); Connections thereof · CPC title