Bitumen/polymer composition having improved mechanical properties

Patent metadata

Field	Value
Publication number	US-10597535-B2
Application number	US-201615757956-A
Country	US
Kind code	B2
Filing date	Sep 15, 2016
Priority date	Sep 18, 2015
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

Thermally crosslinkable bitumen/polymer composition based on at least one elastomer of S-B1-B2 type, with S a styrene polymer or other vinylaromatic polymer, B1 and B2 polybutadienes, the composition including an adjuvant of olefinic polymer type, the composition having improved mechanical properties. Use of these compositions in the fields of road applications such as hot bituminous mixes; warm bituminous mixes; cold bituminous mixes, for example cold-poured bituminous mixes or emulsion gravels; or surface dressings, for example fluxed bitumens or emulsions; and in the fields of industrial applications, for example in the manufacture of internal and external coatings.

First claim

The invention claimed is:

1. Bitumen/polymer composition comprising:
bitumen,
from 2.5% to 15% by weight of at least one elastomer relative to the total weight of the composition, and
from 0.15% to 2% by weight, relative to the total weight of the composition, of at least one olefinic polymer chosen from random or block terpolymers of ethylene, of a monomer A selected from vinyl acetate and C 1 to C 6 alkyl acrylates or methacrylates and of a monomer B selected from glycidyl acrylate and glycidyl methacrylate, comprising from 0.5% to 40% by weight of units resulting from the monomer A and from 0.5% to 15% by weight of units resulting from the monomer B, the remainder being formed of units resulting from the ethylene,
wherein:
the elastomer is selected from thermally crosslinkable block copolymers of formula S-B1-B2, in which S represents a monovinylaromatic hydrocarbon block having a peak molecular weight of from 10 000 to 25 000, B1 is a polybutadiene block having a vinyl content of less than or equal to 15 mole percent, B2 is a polybutadiene block having a vinyl content of greater than or equal to 25 mole percent, the B1/B2 weight ratio is greater than or equal to 1:1, and in which the S-B1-B2 block copolymer has a peak molecular weight of from 40 000 to 200 000;
the elastomer comprises at least one thermally crosslinkable block copolymer corresponding to the formula (S-B1-B2) n X in which each S represents a monovinylaromatic hydrocarbon block having a peak molecular weight of from 10 000 to 25 000, each B1 represents a polybutadiene block having a vinyl content of less than or equal to 15 mole percent, each B2 represents a polybutadiene block having a vinyl content of greater than or equal to 25 mole percent, n is an integer ranging from 2 to 6, and X is the residue of a coupling agent, in which the B1/B2 weight ratio is greater than or equal to 1:1, and the (S-B1-B2) n X block copolymer has a peak molecular weight which is from 1.5 to 6.0 times the peak molecular weight of the S-B1-B2 block copolymer;
the S-B1-B2/(S-B1-B2) n X weight ratio is greater than or equal to 1:1;
the elastomer/adjuvant weight ratio in the composition ranges from 15/1 to 2/1; and
said composition having a maximum elongation at break at 5° C., measured according to standard EN 13587, superior or equal to 500%, said composition having a penetrability variation, after 3 days of storage at 180° C., inferior or equal to 5 1/10 mm, the penetrability being measured at 25° C. according to standard EN 1426, and having a ring and ball temperature variation, after 3 days of storage at 180° C., inferior or equal to 5° C., the ring and ball temperature of the composition being measured according to standard EN 1427.

2. Composition according to claim 1 , in which the
S-B1-B2/(S-B1-B2) n X
weight ratio is from 1:1 to 10:1.

3. Composition according to claim 2 , in which the
S-B1-B2/(S-B1-B2) n X
weight ratio is from 1:1 to 4:1.

4. Composition according to claim 1 , wherein the monovinylaromatic hydrocarbon block that represents S is formed from styrene monomer units.

5. Composition according to claim 1 , in which the olefinic polymer adjuvant is selected from random terpolymers of ethylene, of a monomer A selected from C 1 to C 6 alkyl acrylates or methacrylates and of a monomer B selected from glycidyl acrylate and glycidyl methacrylate, comprising from 0.5% to 40% by weight of units resulting from the monomer A and from 0.5% to 15% by weight of units resulting from the monomer B, the remainder being formed of units resulting from the ethylene.

6. Process for preparing a bitumen/polymer composition according to claim 1 , wherein the following are brought into contact, the operation being carried out at temperatures between 100° C. and 200° C. and with stirring for a period of at least 10 minutes:
bitumen,
from 2.5% to 15% by weight of at least one elastomer,
from 0.15% to 2% by weight of at least one olefinic polymer adjuvant,
optionally additives.

7. Composition according to claim 1 wherein it is an asphalt composition and it comprises mineral and/or synthetic fillers.

8. Composition according to claim 1 , wherein it is a bituminous mix, and it comprises aggregates, and optionally mineral and/or synthetic fillers.

9. Composition according to claim 1 , wherein it is a surface dressing, a hot bituminous mix, a warm bituminous mix, a cold bituminous mix, a cold-poured bituminous mix or an emulsion gravel, and it comprises aggregates and/or recycled milled products.

10. Composition according to claim 1 , wherein it is a waterproof coating, a membrane or a seal coat.

11. Composition according to claim 1 , which the maximum elongation at break at 5° C., measured according to standard EN 13587, is superior or equal to 600%.

12. Composition according to claim 11 , which the maximum elongation at break at 5° C., measured according to standard EN 13587, is superior or equal to 650%.

13. Composition according to claim 1 , having a penetrability variation, after 3 days of storage at 180° C., inferior or equal to 3 1/10 mm, the penetrability being measured at 25° C. according to standard EN 1426.

Assignees

• Total Marketing Services

Inventors

• Ruot Carole
• Botel Romuald

Classifications

• C08L53/02

  of vinyl-aromatic monomers and conjugated dienes · CPC title

• C08L2555/84

  Polymers comprising styrene, e.g. , polystyrene, styrene-diene copolymers or styrene-butadiene-styrene copolymers · CPC title

• C08L2555/22

  Asphalt produced above 140°C, e.g. hot melt asphalt · CPC title

• C08L2555/80

  Macromolecular constituents · CPC title

• C08L95/00 Primary

  Compositions of bituminous materials, e.g. asphalt, tar, pitch · CPC title