Apparatus and method for producing fiber composite preform

Patent metadata

Field	Value
Publication number	US-10596735-B2
Application number	US-201715632608-A
Country	US
Kind code	B2
Filing date	Jun 26, 2017
Priority date	Dec 13, 2016
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

Disclosed is an apparatus for producing a fiber composite preform. The apparatus includes a lower mold and a molding unit for molding a preform by pressing a fiber composite placed on a surface of the lower mold while the molding unit is deformed in accordance with a shape of the surface of the lower mold.

First claim

What is claimed is:

1. An apparatus for producing a fiber composite preform, the apparatus comprising:
a lower mold; and
a molding unit configured to mold a preform by pressing a fiber composite placed on a surface of the lower mold while the molding unit is deformed in accordance with a shape of the surface of the lower mold;
wherein the molding unit includes a box-shaped pressing body having an inner space therein and having a plurality of gas flow holes at a bottom surface thereof and a pressing part provided at a lower side of the pressing body and configured to press and mold the fiber composite while the pressing part is deformed in accordance with the shape of the surface of the lower mold, wherein the pressing part includes:
a pressing sheet made of a flexible material and of which an end is provided at the lower side of the pressing body, the pressing sheet coming into contact with the fiber composite;
a plurality of molding balls filled in the pressing sheet; and
a tension adjusting roller provided in the pressing body and to which the end of the pressing sheet is coupled to be rolled up, the tension adjusting roller configured to function to maintain constant tension of the pressing sheet.

2. The apparatus of claim 1 , wherein the molding unit further includes:
a lifting cylinder having a rod coupled to a plane surface of the pressing body, so the rod extends in a direction toward the lower mold; and
a temperature adjusting part provided at the pressing body and configured to supply gas to the inner space of the pressing body, such that the pressing part is heated and cooled.

3. The apparatus of claim 1 , wherein the pressing part further includes a plurality of pressing cylinders provided at the bottom surface of the pressing body to be spaced apart from each other in a width direction of the pressing body, so that the pressing cylinders can press the molding balls filled in a plurality of pressing regions divided in the width direction of the pressing body with a preset molding pressure of each of the pressing regions.

4. The apparatus of claim 3 , wherein the pressing cylinders individually extend in accordance with the shape of the surface of the lower mold.

5. The apparatus of claim 2 , wherein the temperature adjusting part includes:
a first gas inlet through which gas is supplied to the inner space of the pressing body, such that the pressing part can be heated;
a second gas inlet through which gas having a temperature lower than that of gas supplied through the first gas inlet is supplied, such that the pressing part can be cooled; and
a gas outlet through which gas introduced through the first and second gas inlets is discharged.

6. The apparatus of claim 2 , wherein the pressing body is provided with the plurality of gas flow holes at the bottom surface thereof.

7. An apparatus for producing a fiber composite preform, the apparatus comprising:
a lower mold; and
a molding unit configured to mold a preform by pressing a fiber composite placed on a surface of the lower mold, setting a molding pressure for each of a plurality of pressing regions in accordance with a depth and location of a depression of the lower mold, and pressing the fiber composite in accordance with the molding pressure by transmitting an actuating signal to a plurality of pressing cylinders provided at the pressing regions,
wherein the molding unit includes a box-shaped pressing body having an inner space therein and having a plurality of gas flow holes at a bottom surface thereof; a pressing part provided at a lower side of the pressing body, and configured to press and mold the fiber composite while the pressing part is deformed in accordance with a shape of the surface of the lower mold, wherein the pressing part includes:
a pressing sheet made of a flexible material and of which an end is provided at the lower side of the pressing body, the pressing sheet coming into contact with the fiber composite; a plurality of molding balls filled in the pressing sheet; and
a tension adjusting roller provided in the pressing body and to which the end of the pressing sheet is coupled to be rolled up, the tension adjusting roller configured to function to maintain constant tension of the pressing sheet.

8. The apparatus of claim 7 , wherein the pressing regions are divided at regular intervals in a width direction of the lower mold.

9. The apparatus of claim 7 , wherein the molding unit further includes:
a lifting cylinder having a rod coupled to a plane surface of the pressing body, so the rod extends in a direction toward the lower mold; and
a temperature adjusting part provided at the pressing body and configured to supply gas to the inner space of the pressing body, such that the pressing part is heated and cooled.

10. The apparatus of claim 9 , wherein the pressing part further includes:
a plurality of pressing cylinders provided at the bottom surface of the pressing body to be spaced apart from each other in a width direction of the pressing body, so that the pressing cylinders can press the molding balls filled in the plurality of pressing regions with a corresponding molding pressure of each of the pressing regions.

11. The apparatus of claim 9 , wherein the temperature adjusting part includes:
a first gas inlet through which gas is supplied to the inner space of the pressing body, such that the pressing part can be heated;
a second gas inlet through which gas having a temperature lower than that of gas supplied through the first gas inlet is supplied, such that the pressing part can be cooled; and
a gas outlet through which gas introduced through the first and second gas inlets is discharged.

12. The apparatus of claim 9 , wherein the pressing body is provided with the plurality of gas flow holes at the bottom surface thereof.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Cho Jeong Min

Classifications

• B29K2105/0872

  Prepregs · CPC title

• B29K2105/0809

  Fabrics · CPC title

• B29C43/10

  Isostatic pressing, i.e. using non-rigid pressure-exerting members against rigid parts or dies · CPC title

• B29C70/54

  Component parts, details or accessories; Auxiliary operations {, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing} · CPC title

• B29C43/361

  with pressing members independently movable of the parts for opening or closing the mould, e.g. movable pistons (transfer moulding B29C45/02; injection-compression moulding B29C45/561) · CPC title