Systems and methods for haptic control of a surgical tool

Patent metadata

Field	Value
Publication number	US-10595880-B2
Application number	US-201715611436-A
Country	US
Kind code	B2
Filing date	Jun 1, 2017
Priority date	Dec 21, 2012
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A surgical system includes a surgical tool and a processing circuit. The processing circuit is configured to provide a plurality of virtual haptic interaction points where each virtual haptic interaction point is associated with a portion of the surgical tool such that movement of the surgical tool corresponds to movement of the plurality of virtual haptic interaction points, establish a haptic object that defines a working boundary for the surgical tool, and constrain at least one of the portions of the surgical tool based on a relationship between at least one of the plurality of virtual haptic interaction points and the haptic object.

First claim

What is claimed is:

1. A surgical system, comprising:
a haptic device;
a surgical tool coupled to the haptic device and associated with a virtual haptic interaction point, wherein movement of the virtual haptic interaction point corresponds to movement of the surgical tool; and
a processing circuit comprising a computer-readable storage medium having instructions stored thereon, that when executed by the processing circuit cause the processing circuit to:
establish a virtual entry boundary, wherein the virtual entry boundary is configured such that an interaction between the virtual haptic interaction point and the virtual entry boundary triggers the haptic device to switch from a free mode to an automatic alignment mode, wherein in the free mode the haptic device freely allows manual movement of the surgical tool by a user, and in the automatic alignment mode the haptic device automatically moves the surgical tool toward alignment with a virtual working boundary;
determine an occurrence of the interaction between the virtual haptic interaction point and the virtual entry boundary;
receive a signal indicative of an action being performed by a user, the action different from the manual movement of the surgical tool by the user;
initiate automatic alignment of the surgical tool with the virtual working boundary in the automatic alignment mode in response to a combination of the occurrence of the interaction and the signal; and
provide a haptic control mode of the haptic device after the surgical tool is aligned with the virtual working boundary, wherein, in the haptic control mode, the haptic device constrains movement of the surgical tool based on a relationship between the virtual haptic interaction point and the virtual working boundary.

2. The surgical system of claim 1 , wherein the processing circuit is further configured to continue automatic alignment of the surgical tool with the haptic object in the automatic alignment mode so long as detection of the alignment action continues.

3. The surgical system of claim 1 , further comprising a trigger associated with the surgical tool, wherein the trigger is configured to provide the signal indicative of the action when the trigger is depressed.

4. The surgical system of claim 1 , further comprising a sensor associated with the surgical tool, wherein the signal indicative of the action comprises a signal from the sensor indicating that a hand of the user is placed so as to be sensed by the sensor.

5. The surgical system of claim 1 , wherein the surgical tool includes a sagittal saw.

6. The surgical system of claim 5 , wherein the processing circuit is further configured to automatically move the sagittal saw into alignment with a plane of the haptic object in the automatic alignment mode.

7. The surgical system of claim 6 , wherein the processing circuit is further configured to constrain the sagittal saw in the haptic control mode to keep the sagittal saw in alignment with the plane of the haptic object.

8. The surgical system of claim 7 , wherein the sagittal saw is associated with a plurality of virtual haptic interaction points and the processing circuit is further configured to automatically modify at least one of an orientation and a position of the sagittal saw based on positions of the plurality of virtual haptic interaction points.

9. The surgical system of claim 1 , wherein the virtual entry boundary encloses a three-dimensional volume.

Assignees

• Mako Surgical Corp

Inventors

• Otto Jason
• Iorgulescu Radu
• Lightcap Chris
• Schmitz Brian
• Wojcik Jason
• Granchi Carinne Cecile

Classifications

• A61B34/30 Primary

  Surgical robots · CPC title

• A61B17/157

  Cutting tibia · CPC title

• A61B90/03

  Automatic limiting or abutting means, e.g. for safety · CPC title

• A61B34/20

  Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis · CPC title

• A61B17/142

  with reciprocating saw blades, e.g. with cutting edges at the distal end of the saw blades · CPC title