Cleaning pad for cleaning robot

Patent metadata

Field	Value
Publication number	US-10595698-B2
Application number	US-201715612234-A
Country	US
Kind code	B2
Filing date	Jun 2, 2017
Priority date	Jun 2, 2017
Publication date	Mar 24, 2020
Grant date	Mar 24, 2020

Abstract

A cleaning pad for an autonomous cleaning robot evenly wets and collects debris for cleaning operations. The pad includes a core of absorbent layers for absorbing liquid through capillary action and for distributing the liquid within the cleaning pad. The pad includes a wrap layer around the core, the wrap layer comprising a fibrous layer that is flexible and absorbent, the fibrous layer configured to absorb liquid through capillary action and transfer the liquid to the core. The pad includes one or more transition regions spanning a cleaning width of the cleaning pad, the one or more transition regions dividing the cleaning pad into at least two segments. The forward positioned segment of the pad, of the at least two segments of the pad, has a lesser thickness compared to a thickness of an aft positioned segment of the at least two segments.

First claim

What is claimed is:

1. A cleaning pad for an autonomous cleaning robot, the cleaning pad comprising:
a core of one or more absorbent layers for absorbing liquid and for distributing the liquid within a cleaning pad;
a wrap layer around the core, the wrap layer comprising a fibrous layer that is flexible and absorbent, the fibrous layer configured to absorb liquid and transfer the liquid to the core; and
one or more transition regions spanning a cleaning width of the cleaning pad, the one or more transition regions dividing the cleaning pad into at least two segments,
wherein a forward positioned segment, of the at least two segments, has a lesser thickness compared to a thickness of an aft positioned segment of the at least two segments.

2. The cleaning pad of claim 1 , wherein the forward positioned segment comprises a leading edge of the cleaning pad, and wherein the aft positioned segment has additional absorbent layers in the core, the aft positioned segment being positioned further from the leading edge of the cleaning pad than the forward positioned segment.

3. The cleaning pad of claim 2 , further comprising:
a moisture-resistant material disposed between the wrap layer and the core in the aft positioned segment of the at least two segments, wherein the moisture-resistant material slows a rate of moisture transfer from the wrap layer to the core.

4. The cleaning pad of claim 3 , wherein one amount of the moisture-resistant material is disposed in the aft positioned segment and wherein another amount of the moisture-resistant material is disposed in another segment of the cleaning pad.

5. The cleaning pad of claim 3 , wherein the forward positioned segment comprises moisture-resistant material, and wherein the forward positioned segment comprises less of the moisture-resistant material than the aft positioned segment.

6. The cleaning pad of claim 3 , wherein the moisture-resistant material comprises latex fibers.

7. The cleaning pad of claim 1 , wherein the one or more transition regions comprise mechanical indentations.

8. The cleaning pad of claim 1 , wherein the one or more transition regions comprise an ultrasonic weld and a vertical thickness of the one or more transition region is 5 to 30% of a maximum vertical thickness of an adjacent segment of the at least two segments.

9. The cleaning pad of claim 1 , wherein the core comprises an airlaid padding.

10. The cleaning pad of claim 1 , wherein the forward positioned segment extends approximately 20 to 30% of a width of the cleaning pad and extends from a leading edge of the cleaning pad inward toward a trailing edge, the leading edge facing a forward direction of movement.

11. The cleaning pad of claim 1 , wherein the forward positioned segment extends approximately 30 to 40% of a width of the cleaning pad and extends from a leading edge of the cleaning pad inward toward a trailing edge, the leading edge facing a forward direction.

12. The cleaning pad of claim 1 , further comprising a debris-adhering substance on an exterior of the wrap layer.

13. The cleaning pad of claim 1 , wherein the forward positioned segment is approximately half as thick as the aft positioned segment.

14. The cleaning pad of claim 1 , further comprising a substantially planar backing layer adhered to a top surface and configured to attach to a mobile robot, the backing layer comprising cutouts to engage corresponding features of a pad holder on the mobile robot.

15. The cleaning pad of claim 14 , the backing layer further comprising stops that engage a pad holder of the autonomous cleaning robot in a single orientation.

16. The cleaning pad of claim 14 , the backing layer further comprising a notch on an edge of the backing layer for engaging with a detent of a pad holder of a mobile robot and providing haptic feedback.

17. The cleaning pad of claim 1 , further comprising one or more additional transition regions positioned orthogonal to the cleaning width of the cleaning pad and parallel to a longitudinal axis of the cleaning pad.

18. A cleaning pad for an autonomous cleaning robot, the cleaning pad comprising:
a stack of one or more absorbent layers forming a core for absorbing liquid from a floor surface and for distributing the liquid within a cleaning pad;
a wrap layer around the core, the wrap layer comprising a fibrous layer that is flexible and absorbent, the fibrous layer configured to absorb liquid and transfer the liquid to the core;
a moisture-resistant material disposed between the wrap layer and a portion of the core, wherein the moisture-resistant material slows a rate of moisture transfer from the wrap layer to the core; and
one or more transition regions spanning a cleaning width of the cleaning pad, the transition regions forming five segments comprising:
a first segment that provides a leading edge of the cleaning pad and comprises one or more absorbent layers in the core;
a second segment adjacent to the first segment and comprising more absorbent layers in the core than the first segment;
a third segment adjacent to the second segment, the third segment and comprising one or more absorbent layers and a volume of the moisture-resistant material;
a fourth segment adjacent to and substantially identical to the third segment; and
a fifth segment that terminates at a trailing edge of the cleaning pad, the fifth segment comprising one or more absorbent layers in the core and a volume of moisture-resistant material equal to or greater than the volume in the third segment.

19. An autonomous cleaning robot, comprising:
a robot body comprising a forward portion and an aft portion;
a drive system to maneuver the robot body across a floor surface;
a cleaning assembly affixed to the forward portion of the robot body, the cleaning assembly comprising a pad holder; and
a cleaning pad affixed to the pad holder of the cleaning assembly, the cleaning pad comprising:
a core of one or more absorbent layers for absorbing liquid through capillary action and for distributing the liquid within a cleaning pad;
a wrap layer around the core, the wrap layer comprising a fibrous layer that is flexible and absorbent, the fibrous layer configured to absorb liquid through capillary action and transfer the liquid to the core; and
one or more transition regions spanning a cleaning width of the cleaning pad, the transition regions dividing the cleaning pad into at least two segments,
wherein a forward positioned segment, of the at least two segments, has a lesser thickness compared to a thickness of an aft positioned segment of the at least two segments.

20. The autonomous cleaning robot of claim 19 , wherein a forward edge of the cleaning pad is aligned with a leading edge of the robot body, and wherein the pad holder is configured to push the cleaning pad onto the floor surface with more pressure near a center of the cleaning pad than near edges of the cleaning pad.

Assignees

• Irobot Corp

Inventors

• Williams Marcus
• Chieh Lin Lung

Classifications

• A47L11/4088 Primary

  Supply pumps; Spraying devices; Supply conduits · CPC title

• A47L11/4036

  Parts or details of the surface treating tools · CPC title

• A47L2201/00

  Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation · CPC title

• A47L13/16

  Cloths; Pads; Sponges (metal scraping sponges A47L13/07) · CPC title

• A47L11/29 Primary

  Floor-scrubbing machines characterised by means for taking-up dirty liquid · CPC title