Stator assembling method

Patent metadata

Field	Value
Publication number	US-10594183-B2
Application number	US-201515500767-A
Country	US
Kind code	B2
Filing date	Aug 31, 2015
Priority date	Sep 1, 2014
Publication date	Mar 17, 2020
Grant date	Mar 17, 2020

Abstract

A stator assembling method where each of the plurality of the concentrically wound coils has vertexes oriented outward in a axial direction in the planned coil end portions, and a distance in the axial direction between the vertexes of the planned coil end portions on both sides in the axial direction of each of the plurality of concentrically wound coils is gradually reduced toward the conductive wire mounted on the inner diameter side of the stator core from the conductive wire mounted on the outer diameter side of the stator core.

First claim

The invention claimed is:

1. A method for mounting a plurality of concentrically wound coils to an annular stator core, the method comprising:
separately providing the stator core that includes an inner diameter side and an outer diameter side, and a coil assembly in which the plurality of concentrically wound coils are disposed annularly, wherein:
the coil assembly further comprising forming each of the concentrically wound coils by winding a plurality of turns of a conductive wire, the each of the concentrically wound coils having planned slot accommodation portions and planned coil end portions,
the stator core further comprising slots formed between adjacent teeth extending from a back yoke to a radially inner side, a spacing between the slots being widened toward a radially outer side, and
the each of the plurality of the concentrically wound coils that is formed has vertexes oriented outward in an axial direction in the planned coil end portions, and a distance in the axial direction between the vertexes of the planned coil end portions on both sides in the axial direction of each of the plurality of concentrically wound coils is gradually reduced toward the conductive wire to be mounted on the inner diameter side of the stator core from the conductive wire to be mounted on the outer diameter side of the stator core; and

mounting the plurality of the concentrically wound coils onto the stator core by pushing the plurality of the concentrically wound coils included in the coil assembly disposed in a space on the inner diameter side of the stator core to the outer diameter side and inserting the plurality of the concentrically wound coils into the slots of the stator core, wherein, after the plurality of concentrically wound coils are mounted to the stator core, the distance in the axial direction is identical in the part from the conductive wires mounted to the inner diameter side of the stator core to the conductive wires mounted to the outer diameter side of the stator core.

2. The method according to claim 1 , wherein, after the plurality of concentrically wound coils are mounted to the stator core, a separation distance in a circumferential direction between the planned slot accommodation portions on both sides in the circumferential direction in each of the plurality of concentrically wound coils is gradually increased toward the conductive wire mounted on the outer diameter side of the stator core from the conductive wire mounted on the inner diameter side of the stator core.

3. The method according to claim 2 , wherein, after the plurality of concentrically wound coils are mounted to the stator core:
the conductive wire is a rectangular wire,
each of the plurality of concentrically wound coils has lead wire portions that are provided at both ends of the wound rectangular wire, connected to the planned slot accommodation portions, and project in the axial direction from an end surface in the axial direction of the stator core, and
each of the lead wire portions has a shape bent in an edgewise direction or a flatwise direction.

4. The method according to claim 1 , wherein, after the plurality of concentrically wound coils are mounted to the stator core:
the conductive wire is a rectangular wire,
each of the plurality of concentrically wound coils has lead wire portions that are provided at both ends of the wound rectangular wire, connected to the planned slot accommodation portions, and project in the axial direction from an end surface in the axial direction of the stator core, and
each of the lead wire portions has a shape bent in an edgewise direction or a flatwise direction.

Assignees

• Aisin Aw Co

Inventors

• Hashimoto Shingo
• Sato Shingo
• Iwatsuki Kazuya
• Koga Kiyotaka
• Hirabaru Koji

Classifications

• H02K15/066

  inserted perpendicularly to the axis of the slots or inter-polar channels · CPC title

• H02K3/28 Primary

  Layout of windings or of connections between windings (windings for pole-changing H02K17/06, H02K17/14, H02K19/12, H02K19/32) · CPC title

• H02K3/12 Primary

  arranged in slots · CPC title

• H02K3/04

  Windings characterised by the conductor shape, form or construction, e.g. with bar conductors · CPC title

• H02K15/06

  Embedding prefabricated windings in the machines · CPC title