Systems and methods for magnetoelastic hitch receiver force detection

Patent metadata

Field	Value
Publication number	US-10589583-B2
Application number	US-201715815640-A
Country	US
Kind code	B2
Filing date	Nov 16, 2017
Priority date	Nov 16, 2017
Publication date	Mar 17, 2020
Grant date	Mar 17, 2020

Abstract

Systems and methods for determining force direction and magnitude acting on a trailer hitch are disclosed. An example vehicle includes two magnetoelastic pins, having respective magnetic fields, configured to couple a trailer hitch receiver to a vehicle chassis. The vehicle also includes a plurality of sensors corresponding to the two magnetoelastic pins, configured to detect changes in the respective magnetic fields. And the vehicle further includes a processor configured to determine a magnitude and direction of a force acting on the trailer hitch receiver based on data from the plurality of sensors.

First claim

What is claimed is:

1. A vehicle comprising:
a trailer hitch receiver configured to receive a trailer hitch arm along an axis;
two magnetoelastic pins, having respective magnetic fields, configured to couple the trailer hitch receiver to a chassis, the two magnetoelastic pins disposed above and perpendicular to the axis;
a plurality of sensors corresponding to the two magnetoelastic pins, configured to detect changes in the respective magnetic fields; and
a processor configured to determine a magnitude and a direction of a force acting on the trailer hitch receiver based on data from the plurality of sensors.

2. The vehicle of claim 1 , wherein the two magnetoelastic pins are further configured to flex based on the magnitude and the direction of the force acting on the trailer hitch receiver, wherein the plurality of sensors are configured to detect respective changes in the magnetic fields corresponding to an amount of flex of the two magnetoelastic pins.

3. The vehicle of claim 1 , wherein one or both of the two magnetoelastic pins are configured to flex based on a vertical force, a lateral force, a longitudinal force, and a rotational force acting on the trailer hitch receiver, wherein the vertical force, the lateral force, and the longitudinal force are perpendicular to each other.

4. The vehicle of claim 1 , wherein the processor is further configured to:
determine that a first pin of the two magnetoelastic pins has flexed in a first direction;
determine that a second pin of the two magnetoelastic pins has flexed in a second direction opposite the first direction; and
responsively determine that a vertical force is acting on the trailer hitch receiver.

5. The vehicle of claim 1 , wherein the trailer hitch receiver includes an opening configured to engage the trailer hitch arm along the axis, and wherein the two magnetoelastic pins include a first magnetoelastic pin and a second magnetoelastic pin centered on the axis.

6. The vehicle of claim 5 , wherein the first magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using a circular coupling, and the second magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using an oblong coupling.

7. The vehicle of claim 6 , wherein the second magnetoelastic pin is configured to slide within the oblong coupling in response to a longitudinal force, and wherein the processor is further configured to:
determine that the first magnetoelastic pin has flexed in a first direction by a first amount;
determine that the second magnetoelastic pin has flexed in the first direction by a second amount;
responsively determine that the longitudinal force is acting on the trailer hitch receiver; and
determine a magnitude of the longitudinal force based on a differential between the first amount and the second amount.

8. The vehicle of claim 6 , wherein the plurality of sensors includes two or more sensors corresponding to each of the first and second magnetoelastic pins.

9. The vehicle of claim 8 , wherein the processor is further configured to:
determine, based on the two or more sensors corresponding to the first magnetoelastic pin, that a first end of the first magnetoelastic pin flexes in a first direction, and a second end of the first magnetoelastic pin flexes in a second direction opposite the first direction; and
responsively determine that a lateral force is acting on the trailer hitch receiver.

10. The vehicle of claim 8 , wherein the processor is further configured to:
determine, based on the two or more sensors corresponding to the first magnetoelastic pin, that a first end of the first magnetoelastic pin flexes in a first direction, and a second end of the first magnetoelastic pin flexes in a second direction opposite the first direction;
determine, based on the two or more sensors corresponding to the second magnetoelastic pin, that a first end of the second magnetoelastic pin flexes in the first direction, and a second end of the second magnetoelastic pin flexes in the second direction opposite the first direction; and
responsively determine that a rotational force is acting on the trailer hitch receiver.

11. The vehicle of claim 5 , wherein the processor is further configured to determine all directional components of the force based on data received from the plurality of sensors.

12. The vehicle of claim 1 , wherein the processor is further configured to estimate a mass of a trailer coupled to the trailer hitch receiver based on the magnitude of the force.

13. The vehicle of claim 1 , wherein the processor is further configured to transmit the magnitude and the direction of the force for display on a remote computing device.

14. A method for determining a force acting on a trailer hitch receiver comprising:
determining, via a plurality of sensors corresponding to two magnetoelastic pins coupling the trailer hitch receiver to a chassis of a vehicle, respective changes in magnetic fields corresponding to the two magnetoelastic pins, the two magnetoelastic pins disposed above the trailer hitch receiver;
receiving, by a vehicle processor, data corresponding to the respective changes in the magnetic fields; and
responsively determining, by the vehicle processor, a magnitude and direction of the force acting on the trailer hitch receiver based on the data.

15. The method of claim 14 , further comprising:
determining that a first pin of the two magnetoelastic pins has flexed in a first direction;
determining that a second pin of the two magnetoelastic pins has flexed in a second direction opposite the first direction; and
responsively determining that a vertical force is acting on the trailer hitch receiver.

16. The method of claim 14 , wherein (i) the trailer hitch receiver includes an opening configured to engage a trailer hitch arm along an axis, (ii) the two magnetoelastic pins include first and second magnetoelastic pins oriented perpendicular to and centered on the axis, (iii) the first magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using a circular coupling, and (iv) the second magnetoelastic pin is configured to couple the trailer hitch receiver to the chassis using an oblong coupling.

17. The method of claim 16 , wherein the second magnetoelastic pin is configured to slide within the oblong coupling in response to a longitudinal force, the method further comprising:
determining that the first magnetoelastic pin has flexed in a first direction by a first amount;
determining that the second magnetoelastic pin has flexed in the first direction by a second amount;
responsively determining that the longitudinal force is acting on the trailer hitch receiver; and
determining a magnitude of the longitudinal force based on a differential between the first amount and the second amount.

18. The method of claim 16 , wherein the plurality of sensors includes two or more sensors corresponding to each of the first and second magnetoelastic pins, the method further comprising:
determining, based on the two or more sensors corresponding to the first magnetoelastic pin, that a first end of the first magnetoelastic pin flexes in a first direction, and a second end of the first magnetoelastic pin flexes in a second direction opposite the first direction; and
responsively determining that a lateral force is acting on the trailer hitch receiver.

19. The method of claim 16 , wherein the plurality of sensors includes two or more sensors corresponding to each of the first and second

Assignees

• Ford Global Tech Llc

Inventors

• Niedert Andrew
• Patel Rinku
• Rogness Anton
• Pearson Elliott

Classifications

• G01L5/136

  Force sensors associated with a vehicle traction coupling (vehicle connections B60D; control of vehicle brakes B60T) · CPC title

• B60D1/248 Primary

  for measuring, indicating or displaying the weight · CPC title

• B60D1/485

  mounted by means of transversal members attached to the frame of a vehicle · CPC title

• G01L1/125

  by using magnetostrictive means (magnetostrictive sensors H10N35/101) · CPC title

• B60D1/06

  Ball-and-socket hitches · CPC title