Forward osmosis membrane and forward osmosis treatment system

Patent metadata

Field	Value
Publication number	US-10589232-B2
Application number	US-201515500838-A
Country	US
Kind code	B2
Filing date	Aug 10, 2015
Priority date	Aug 13, 2014
Publication date	Mar 17, 2020
Grant date	Mar 17, 2020

Abstract

A forward osmosis membrane characterized in that a thin membrane layer having the performance of a semi-permeable membrane is laminated on a polyketone support layer.

First claim

What is claimed is:

1. A forward osmosis membrane comprising a thin membrane layer exhibiting semi-permeable membrane performance laminated on a polyketone support layer,
wherein the thin membrane layer is a polyamide thin membrane layer,
wherein the polyketone support layer includes a polyketone which is a copolymer of carbon monoxide and one or more olefins, and a proportion of oxotrimethylene repeating units among repeating units of the polyketone is 70 mol % or greater,
the polyketone support layer has pores with a maximum pore size of 50 nm or greater and no greater than 2 μm as measured by the bubble point method,
the porosity of the polyketone support layer is 70% or greater, and
the polyketone support layer is a flat membrane polyketone support layer having a thickness of no greater than 200 μm or a hollow fiber polyketone support layer having a thickness of 10 to 200 μm.

2. A forward osmosis membrane according to claim 1 , wherein the thickness of the polyamide thin membrane layer is 0.05 to 2 μm.

3. A forward osmosis membrane according to claim 2 , wherein the polyamide thin membrane layer is bonded to the polyketone support layer.

4. A forward osmosis membrane according to claim 3 , wherein the polyamide thin membrane layer is bonded to the polyketone support layer by interfacial polymerization.

5. A forward osmosis membrane according to claim 1 , wherein the polyketone support layer has a flat form.

6. A forward osmosis membrane according to claim 1 , wherein the polyketone support layer has a hollow fiber form.

7. A forward osmosis membrane according to claim 6 , wherein the thin membrane layer exhibiting semi-permeable membrane performance is laminated on either the outer side surface or inner side surface of the hollow fiber polyketone support layer.

8. A forward osmosis membrane according to claim 6 , wherein the hollow fiber polyketone support layer has an outer diameter of 100 to 3,000 μm.

9. A forward osmosis hollow fiber membrane module, which has a structure in which a fiber bundle comprising a plurality of forward osmosis membranes according to claim 6 is housed in a tubular case, and both ends of the fiber bundle are anchored to the tubular case by adhesively anchored sections.

10. A forward osmosis treatment system comprising:
a semi-permeable membrane unit made of a forward osmosis membrane according to claim 1 ,
a first region and a second region partitioned by the forward osmosis membrane within the semi-permeable membrane unit,
a hyposmotic solution feeder that feeds a hyposmotic solution to the first region, and
a hyperosmotic solution feeder that feeds a hyperosmotic solution to the second region,
and having a function of producing fluid movement from the first region to which the hyposmotic solution has been fed to the second region to which the hyperosmotic solution has been fed, through the semi-permeable membrane unit.

11. A forward osmosis treatment system according to claim 10 , wherein either or both the hyposmotic solution and the hyperosmotic solution include an organic compound.

12. A water production method wherein a forward osmosis treatment system according to claim 10 is used to cause water to migrate from a hyposmotic solution to a hyperosmotic solution, and then the water is recovered from the hyperosmotic solution.

13. A method of concentrating a water-containing substance, wherein a forward osmosis treatment system according to claim 10 is used to remove water from a water-containing substance.

14. A method of diluting a solution, wherein a forward osmosis treatment system according to claim 10 is used to dilute a hyperosmotic solution by water migrating from a hyposmotic solution to the hyperosmotic solution.

15. An electric power generation method, wherein a forward osmosis treatment system according to claim 10 is used to cause water to migrate from a hyposmotic solution to a hyperosmotic solution to increase the flow rate of the hyperosmotic solution, and the increased flow rate drives a water flow electric generator to generate electricity.

Assignees

• Asahi Chemical Ind
• Univ Kobe Nat Univ Corp

Inventors

• Morita Toru
• Kaneda Masayuki
• Yasukawa Masahiro
• Matsuyama Hideto

Classifications

• B01D71/16

  Cellulose acetate · CPC title

• B01D69/105

  Support pretreatment · CPC title

• B01D71/68

  Polysulfones; Polyethersulfones · CPC title

• B01D69/02 Primary

  characterised by their properties · CPC title

• B01D2325/30

  Chemical resistance · CPC title