Hybrid electrical connector

Patent metadata

Field	Value
Publication number	US-10587074-B2
Application number	US-201815964746-A
Country	US
Kind code	B2
Filing date	Apr 27, 2018
Priority date	Sep 29, 2017
Publication date	Mar 10, 2020
Grant date	Mar 10, 2020

Abstract

An electronic receptacle connector includes a hybrid contact assembly that includes a contact plate that has multiple fingers, a contact positioned at a distal end of each finger and a conductor that runs along each finger and electrically couples each contact to an interconnect region positioned outside of the housing. The fingers are made from a first material and the contacts are made from a second material such that each of the first and the second materials can be independently optimized.

First claim

What is claimed is:

1. A receptacle connector comprising:
a housing defining a cavity and including a receiving opening for the cavity, the cavity and the receiving opening shaped to allow a corresponding plug connector to be inserted through the receiving opening and into the cavity;
a plurality of fingers, each finger having a base portion secured to the housing and a distal end portion positioned within the cavity;
a plurality of electrical conductors, each electrical conductor attached to a respective one of the plurality of fingers and extending from the distal end portion of a respective one of the plurality of fingers to an interconnect region positioned outside of the housing; and
a plurality of electrical contacts, each electrical contact separate from and attached to a respective one of the plurality of electrical conductors and positioned proximate the distal end portion of a respective one of the plurality of fingers.

2. The receptacle connector of claim 1 wherein each of the plurality of fingers comprises a first metal having a first modulus of elasticity and each of the plurality of electrical contacts comprises a second metal having a second modulus of elasticity, wherein the first modulus of elasticity is higher than the second modulus of elasticity.

3. The receptacle connector of claim 1 wherein the plurality of electrical conductors are integrated within a flexible circuit.

4. The receptacle connector of claim 3 wherein the interconnect region is formed from a portion of the flexible circuit.

5. The receptacle connector of claim 1 wherein the base portions of each of the plurality of fingers are coupled together forming a common base portion.

6. The receptacle connector of claim 1 wherein the plurality of electrical contacts are electrically insulated from the plurality of fingers.

7. The receptacle connector of claim 1 wherein the cavity and the receiving opening are shaped to allow the corresponding plug connector to be inserted through the receiving opening and into the cavity in a first orientation and in a second orientation, wherein the second orientation is rotated 180 degrees from the first orientation.

8. A receptacle connector comprising:
a housing defining a cavity and including a receiving opening for the cavity, the cavity and the receiving opening shaped to allow a corresponding plug connector to be inserted through the receiving opening and into the cavity;
a finger having a base portion secured to the housing and a distal end portion positioned within the cavity;
an electrical conductor attached to the finger and extending from the distal end portion to an interconnect region positioned outside of the housing; and
an electrical contact separate from and attached to the electrical conductor, and positioned proximate the distal end portion of the finger.

9. The receptacle connector of claim 8 further comprising a plurality of fingers, each finger having a base portion.

10. The receptacle connector of claim 9 wherein the base portion of each of the plurality of fingers is coupled together forming a common base portion.

11. The receptacle connector of claim 8 further comprising a plurality of electrical conductors.

12. The receptacle connector of claim 11 wherein the plurality of electrical conductors are integrated within a flexible circuit.

13. The receptacle connector of claim 8 further comprising an insulator positioned between the electrical conductor and the finger.

14. The receptacle connector of claim 8 wherein the finger comprises a first metal and the electrical contact comprises a second metal, and wherein the first metal has a higher modulus of elasticity than the second metal.

15. The receptacle connector of claim 8 wherein the electrical contact is electrically insulated from the finger.

16. The receptacle connector of claim 8 wherein the cavity and the receiving opening are shaped to allow the corresponding plug connector to be inserted through the receiving opening and into the cavity in a first orientation and in a second orientation, wherein the second orientation is rotated 180 degrees from the first orientation.

17. The receptacle connector of claim 8 further comprising a rear cover that is received within a rear opening of the housing.

18. The receptacle connector of claim 17 wherein the rear cover includes at least one ground prong that extends into the cavity.

19. The receptacle connector of claim 8 wherein the finger comprises stainless steel.

20. The receptacle connector of claim 8 wherein the electrical contact comprises gold.

Assignees

• Apple Inc
• Appple Inc

Inventors

• Esmaeili Hani
• Mcdonald Daniel T
• Oro Aaron A
• Jol Eric S

Classifications

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01R13/6582

  with resilient means for engaging mating connector · CPC title

• H01R13/506

  assembled by snap action of the parts · CPC title

• H01R13/56 Primary

  Means for preventing chafing or fracture of flexible leads at outlet from coupling part · CPC title

• H01R13/2407

  characterized by the resilient means · CPC title