In-situ generation of glass-like materials inside subterranean formation

Patent metadata

Field	Value
Publication number	US-10584274-B2
Application number	US-201715626761-A
Country	US
Kind code	B2
Filing date	Jun 19, 2017
Priority date	Jun 19, 2017
Publication date	Mar 10, 2020
Grant date	Mar 10, 2020

Abstract

Systems and methods for forming a permanent plug in a subterranean formation include providing a solution of colloidal silica and pumping the colloidal silica into a bore of a subterranean well so that the colloidal silica penetrates pores of the subterranean formation. The colloidal silica within the pores of the subterranean formation is dehydrated to form a glass-like material within the pores of the subterranean formation.

First claim

What is claimed is:

1. A method for forming a permanent plug in a subterranean formation, the method including:
providing a solution of colloidal silica;
pumping the colloidal silica into a bore of a subterranean well so that the colloidal silica penetrates pores of the subterranean formation;
forming a gel with the colloidal silica within the pores of the subterranean formation by heating the colloidal silica at a gel formation temperature over a gel formation period; and
after the gel formation period, heating the gel to a dehydration temperature within pores of the subterranean formation over a ten hour period to form a glass-like material of dehydrated colloidal silica within the pores of the subterranean formation, by pumping a reactant into the bore of the subterranean well so that the reactant triggers an exothermic chemical reaction, where the dehydration temperature is greater than the gel formation temperature.

2. The method of claim 1 , where forming the gel with the colloidal silica within the pores of the subterranean formation includes before pumping the colloidal silica into the bore of the subterranean well, mixing an activator with the colloidal silica so that the colloidal silica forms the gel within the pores of the subterranean formation.

3. The method of claim 1 , wherein heating the gel includes pumping sodium silicide into the bore of the subterranean well so that the sodium silicide react with water molecules to generate heat.

4. The method of claim 1 , wherein heating the gel includes pumping sodium nitrite and ammonium chloride into the bore of the subterranean well so that the sodium nitrite reacts with the ammonium chloride to generate heat.

5. A method for forming a permanent plug in a subterranean formation, the method including:
providing a solution of colloidal silica, the solution of colloidal silica including a stabilized mixture of silica particles suspended in a liquid;
pumping the colloidal silica into a bore of a subterranean well so that the colloidal silica penetrates pores of the subterranean formation;
providing for gelling-up of the solution of colloidal silica to provide a gel of colloidal silica within pores of the subterranean formation by heating the colloidal silica at a gel formation temperature over a gel formation period to form a gel; and
after the gel formation period, heating the gel to a dehydration temperature within the pores of the subterranean formation over a ten hour period, to form a glass-like material of dehydrated colloidal silica within the pores of the subterranean formation by pumping a reactant into the bore of the subterranean well so that the reactant triggers an exothermic chemical reaction, where the dehydration temperature is greater than the gel formation temperature.

6. The method of claim 5 , wherein the silica particles range in size from 1 to 20 nm.

7. The method of claim 5 , wherein the dehydrated colloidal silica permanently plugs the pores of the subterranean formation.

8. The method of claim 5 , wherein providing the gelling-up of the solution of colloidal silica includes mixing the solution of colloidal silica with an activator.

9. A system for forming a permanent plug in a subterranean formation, the system including:
a solution of colloidal silica;
a distribution system operable to pump the solution of colloidal silica into a bore of a subterranean well so that the colloidal silica penetrates pores of the subterranean formation;
a gelation system operable to form a gel with the colloidal silica within the pores of the subterranean formation at a gel formation temperature over a gel formation period; and
a dehydration system operable to heat the gel to a dehydration temperature within the pores of the subterranean formation over a ten hour period after the gel formation period at a dehydration temperature to form a glass-like material of dehydrated colloidal silica within the pores of the subterranean formation, wherein the dehydration system includes a reactant pumped into the bore of the subterranean well, the reactant selected to trigger an exothermic chemical reaction, and where the dehydration temperature is greater than the gel formation temperature.

10. The system of claim 9 , wherein the reactant is sodium silicide operable to react with water molecules to generate heat.

11. The system of claim 9 , wherein the reactant is sodium nitrite and ammonium chloride, the sodium nitrate being operable to react with the ammonium chloride to generate heat.

Assignees

• Saudi Arabian Oil Co

Inventors

• Bataweel Mohammed
• Karadkar Prasad Baburao
• Al-Mohsin Ayman
• Othman Haitham A

Classifications

• C03C2201/02

  Pure silica glass, e.g. pure fused quartz · CPC title

• C09K2208/10

  Nanoparticle-containing well treatment fluids · CPC title

• C04B28/24

  containing alkyl, ammonium or metal silicates; containing silica sols {(reaction mixtures resulting in mineral polymers C04B28/006; polymeric reaction products of alkali metal silicates with isocyanates C08G18/3895)} · CPC title

• E21B36/00

  Heating, cooling or insulating arrangements for boreholes or wells, e.g. for use in permafrost zones · CPC title

• E21B36/008

  using chemical heat generating means · CPC title