Thermoplastic composition having high fluidity

Patent metadata

Field	Value
Publication number	US-10584241-B2
Application number	US-201515534829-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	Dec 22, 2014
Publication date	Mar 10, 2020
Grant date	Mar 10, 2020

Abstract

The invention concerns a thermoplastic composition having high fluidity in the molten state, comprising at least:
(a) one thermoplastic polymer matrix; (b) one oligomer selected from cyclic ester oligomers, ether oligomers and mixtures thereof, said oligomer having a degree of polymerization of between 2 and 25; and (c) one phenolic polymer; said compounds (b) and (c) being present in a weight ratio (c)/(b) varying from 0.25 to 6, and preferably from approximately 0.75 to 2.75.

The invention also concerns a process for producing a composite article from such a composition by impregnating a reinforcement such as a fabric or a preform, the composite article obtained according to this process, and the use of an oligomer (b) in combination with at least one phenolic polymer (c), as a plasticizing additive in a thermoplastic polymer matrix.

First claim

The invention claimed is:

1. A thermoplastic composition having high fluidity in molten state, comprising at least:
(a) from 80 to 99.8% by weight of a thermoplastic polymer matrix comprising at least one polyamide;
(b) from 0.1 to 10% by weight of at least one cyclic polyester oligomer, said oligomer having a degree of polymerization of between 2 and 25, wherein said cyclic polyester oligomer is cyclized poly(butylene terephthalate); and
(c) from 0.1 to 12% by weight of at least one phenolic polymer;
said compounds (b) and (c) being present in a weight ratio (c)/(b) varying from 0.25 to 6.

2. The composition as claimed in claim 1 , wherein said polyamide is selected from polyamides obtained by polycondensation of at least one aliphatic dicarboxylic acid with an aliphatic or cyclic diamine, polyamides obtained by polycondensation of at least one aromatic dicarboxylic acid and an aliphatic or aromatic diamine, polyamides obtained by polycondensation of at least one amino acid or lactam with itself, or blends thereof and (co)polyamides.

3. The composition as claimed in claim 1 , said at least one polyamide comprising hydroxyaromatic units chemically bonded to the chain of the polyamide.

4. The composition as claimed in claim 1 , said at least one polyamide having a weight-average molecular weight Mw of between 10 000 and 50 000 g/mol.

5. The composition as claimed in claim 1 , said at least one polyamide being selected from PA 66, PA 6.10, PA 6.12, PA 12.12, PA 4.6, MXD 6, PA 6, PA 7, PA 9T, PA 10T, PA 11, PA 12, PA 6T/6I, PA 6T/6I/66, copolyamides deriving therefrom, and blends thereof.

6. The composition as claimed in claim 1 , wherein said at least one cyclic polyester oligomer has a melting point Mp lower than or equal to that of the thermoplastic polymer matrix.

7. The composition as claimed in claim 1 , said at least one phenolic polymer being a product of condensation of phenol and formaldehyde.

8. The composition as claimed in claim 1 , said at least one phenolic polymer comprising units of formula (I) below:

wherein R represents a hydrogen atom or a linear or branched alkyl group comprising from 1 to 20 carbon atoms optionally comprising heteroatoms, m is between 6 and 15, and n is between 5 and 22.

9. The composition as claimed in claim 1 , having, in the molten state, a viscosity of less than 75 Pa·s.

10. A process for producing a composite article comprising at least one step of impregnating a reinforcing fabric or a preform with a composition as claimed in claim 1 in the molten state.

11. The process as claimed in claim 10 , characterized in that it is a pultrusion process by direct injection, or an RTM process by closed-molding injection.

12. A composite article obtained by means of the process as claimed in claim 10 .

Assignees

• Rhodia Operations

Inventors

• Orange Gilles
• Tupinier Didier

Classifications

• C08L77/02 Primary

  Polyamides derived from omega-amino carboxylic acids or from lactams thereof (C08L77/10 takes precedence) · CPC title

• C08J2377/06

  Polyamides derived from polyamines and polycarboxylic acids (C08J2377/10 takes precedence) · CPC title

• C08J5/04

  Reinforcing macromolecular compounds with loose or coherent fibrous material · CPC title

• C08J2461/06

  of aldehydes with phenols · CPC title

• C08J5/043

  with glass fibres · CPC title