Stator for an electric motor

Patent metadata

Field	Value
Publication number	US-10581302-B2
Application number	US-201715787793-A
Country	US
Kind code	B2
Filing date	Oct 19, 2017
Priority date	Aug 19, 2016
Publication date	Mar 3, 2020
Grant date	Mar 3, 2020

Abstract

A stator for an electric motor may have a substantially annular shape centered around a central axis and may include a stator core having a plurality of teeth consecutively arranged in a circumferential direction, and a plurality of coils wound around respective teeth of the plurality of teeth. The plurality of coils may be grouped into a plurality of phase groups. The stator may include in association with the respective phase groups: at least one loop wire connecting at least two coils of the respective phase group in series with each other with the at least one loop wire being positioned at a radially inner portion of the stator, and at least two end wires respectively connected to two end coils of the respective phase group. The at least two end wires may be configured to be connected to a power source to energize the coils of the respective phase group.

First claim

What is claimed is:

1. A stator for an electric motor, the stator having a substantially annular shape centered around a central axis, and the stator comprising:
a stator core having a plurality of teeth consecutively arranged in a circumferential direction; and
a plurality of coils wound around respective teeth of the plurality of teeth, the plurality of coils being grouped into a plurality of phase groups,
wherein the stator comprises in association with a respective phase group of the plurality of phase groups:
at least one loop wire connecting at least two coils of the respective phase group in series to each other, the at least one loop wire being positioned at a radially inner portion of the stator, and
at least two end wires respectively connected to two end coils of the respective phase group, the at least two end wires being configured to connect to a power source to energize the at least two coils of the respective phase group.

2. The stator of claim 1 , wherein
the plurality of phase groups comprise a U-phase group, a V-phase group, and a W-phase group.

3. The stator of claim 2 , wherein
each phase group of the plurality of phase groups comprises four coils,
the stator core has twelve teeth, and
respective coils are wound around the twelve teeth.

4. The stator of claim 1 , wherein
a coil of a given phase group of the plurality of phase groups is arranged in the circumferential direction between two coils of different phase groups among the plurality of phase groups.

5. The stator of claim 2 , wherein
the at least two coils of the U-phase group, the V-phase group, and the W-phase group are arranged in the circumferential direction such that:
each coil of the U-phase group follows a coil of the W-phase group and is followed by a coil of the V-phase group,
each coil of the V-phase group follows a coil of the U-phase group and is followed by a coil of the W-phase group, and
each coil of the W-phase group follows a coil of the V-phase group and is followed by a coil of the U-phase group.

6. The stator of claim 1 , wherein
all coils of each phase group of the plurality of phase groups are serially connected to each other by loop wires.

7. The stator of claim 2 , wherein
one of the end wires of the U-phase group and one of the end wires of the V-phase group are arranged adjacently,
the other end wire of the V-phase group and one of the end wires of the W-phase group are arranged adjacently,
the other end wire of the W-phase group and the other end wire of the U-phase group are arranged adjacently, and
sets of end wires of different phase groups arranged adjacently are positioned at regular angular intervals of 120 degrees in the circumferential direction.

8. The stator of claim 1 , wherein
at least one loop wire extends substantially rectilinearly between two respective coils of a given phase group of the plurality of phase groups, and
the two respective coils are connected by the at least one loop wire.

9. The stator of claim 1 , wherein
winding senses of the at least two coils of a phase group of the plurality of phase groups are identical.

10. The stator of claim 1 , wherein
at least one end wire of the end wires extends on an axial side of the stator core on which the at least one loop wire is arranged.

11. The stator of claim 1 , wherein
at least one end wire of the end wires extends on an axial side of the stator core opposite to the axial side of the stator core on which the at least one loop wire is arranged.

12. The stator of claim 1 , further comprising:
an insulating member including an electrically insulating material, the insulating member being interposed at least between a tooth of the stator core and a respective coil.

13. The stator of claim 12 , wherein
the insulating member comprises:
a tubular portion extending in a radial direction of the stator, wherein a respective coil of the at least two coils is wound around the tubular portion, and
a protruding portion at a radial inner end of the stator, the protruding portion extending beyond the tubular portion in an axial direction of the stator.

14. The stator of claim 13 , wherein
the protruding portion comprises
a recess in an axial end portion thereof on an axial side of the stator on which the at least one loop wire is arranged,
wherein the at least one loop wire extends through the recess.

15. The stator of claim 1 , further comprising:
a busbar, or
a busbar unit comprising a plurality of busbars,
wherein the busbar or each busbar of the plurality of busbars is electrically connected to at least one of the end wires.

16. The stator of claim 15 , wherein
the busbar or each busbar of the plurality of busbars comprises:
at least one wire connection terminal member electrically connected to the at least one end wire, and
at least one power source connection terminal member configured to electrically connect to a power source.

17. The stator of claim 2 , further comprising:
three busbars, each of the three busbars including two wire connection terminal members, wherein:
the wire connection terminal members of a first busbar of the three busbars are electrically connected to one of the end wires of the U-phase group and to one of the end wires of the V-phase group, respectively,
the wire connection terminal members of a second busbar of the three busbars are electrically connected to the other end wire of the V-phase group and to one of the end wires of the W-phase group, respectively, and
the wire connection terminal members of a third busbar of the three busbars are electrically connected to the other end wire of the W-phase group and to the other end wire of the U-phase group, respectively.

18. The stator of claim 16 , wherein
at least one end wire of the end wires extends between a respective end coil and a respective wire connection terminal member at least in part in the circumferential direction.

19. The stator of claim 16 , wherein
at least one end wire of the end wires extends between a respective end coil and a respective wire connection terminal member substantially in a radial direction of the stator.

20. An electric motor, comprising:
a housing;
a stator of claim 1 fixedly mounted inside of the housing, and the stator being configured to generate a time-varying magnetic field by means of the plurality of coils; and
a rotor mounted inside of the housing, the rotor being configured to rotate by an interaction with the time-varying magnetic field generated by the stator.

21. A hydraulic pump, comprising an electric motor of claim 20 .

22. The hydraulic pump of claim 21 , wherein
the hydraulic pump is an electric oil pump or an electric water pump.

Assignees

• Nidec Corp

Inventors

• Schmid Juergen

Classifications

• H02K3/522

  for generally annular cores with salient poles · CPC title

• B29C64/106

  using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material · CPC title

• H02K3/18 Primary

  Windings for salient poles · CPC title

• H02K15/085

  by laying conductors into slotted stators · CPC title

• H02K3/38

  around winding heads, equalising connectors, or connections thereto · CPC title